Abstract: The invention relates to a refrigeration system that in mode 1 prepares a reservoir of cooled refrigerant before flowing unconditioned gas through the system, and in mode 2, continuously cools feed gas with the prepared refrigerant inventory, extracting natural gas liquids (NGLs) comprising predominantly ethane, propane, butane, and condensate and controlled by a control system without needing ramp up time.

Abstract: An intelligent controls system for remotely monitoring and controlling a chemical process is disclosed. The system comprises a piece of remote field equipment for performing the chemical process, a user device, a server, and program codes to perform the steps of establishing an equipment-server and a client-server connection, receiving a set of chemical process input parameters and a set of desired chemical process output parameters, controlling a set of chemical process control parameters to achieve the desired chemical process output parameters, and providing an interface to allow an operator to manually control and/or manually override the set of chemical process control parameters. The controls system allows any piece of remote field equipment for performing complex chemical processing to be monitored, controlled, and operated remotely. A large array of distributed field equipment situated around the world can all be controlled primarily through a single interface provided in a central control center.

Abstract: A hydrocarbon vapor capture and processing system is disclosed to reduce both carbon emissions and conventional pollution, while producing financial returns by turning waste vapors into high quality NGLs. In one embodiment, the hydrocarbon vapor is sent to a compressor for compression. Compressed vapor is then cooled via an air cooler, before being condensed by a refrigerator to form a liquid. The resulting two-phase flow is then separated into a dry gas stream and a liquid stream using a cyclonic separator. The dry gas stream may be transmitted as a light gas to sales line. The resulting liquid stream is passed to a stripping column to produce NGLs. The system offers great benefits to the environment and public health, by providing a technology that drastically cuts carbon emissions and noxious pollution, while incentivizing drillers to implement such measures through its ability to produce revenue.

Abstract: An intelligent controls system for remotely monitoring and controlling a chemical process is disclosed. The system comprises a piece of remote field equipment for performing the chemical process, a user device, a server, and program codes to perform the steps of establishing an equipment-server and a client-server connection, receiving a set of chemical process input parameters and a set of desired chemical process output parameters, controlling a set of chemical process control parameters to achieve the desired chemical process output parameters, and providing an interface to allow an operator to manually control and/or manually override the set of chemical process control parameters. The controls system allows any piece of remote field equipment for performing complex chemical processing to be monitored, controlled, and operated remotely. A large array of distributed field equipment situated around the world can all be controlled primarily through a single interface provided in a central control center.

Abstract: An intelligent controls system for a field-deployable system for producing dry natural gas (NG) and natural gas liquids (NGLs) from a raw gas stream is disclosed. The control system is used to ensure correct specifications of both dry NG (above a desired minimum methane number) and NGLs (below a desired maximum vapor pressure) from any supplied raw natural gas source by controlling three system parameters: inlet gas flow rate, system operating pressure, and separator-reboiler temperature set point. The input parameters include: heat content of the input gas stream, volume of the input gas stream, desired methane number of the NG, and desired vapor pressure of the NGLs. The controls system allows any piece of remote field equipment for performing complex chemical processing to be monitored, controlled, and operated remotely. A large array of distributed field equipment situated around the world can all be controlled primarily through a single interface provided in a central control center.

Abstract: An intelligent controls system for a field-deployable system for producing dry natural gas (NG) and natural gas liquids (NGLs) from a raw gas stream is disclosed. The control system is used to ensure correct specifications of both dry NG (above a desired minimum methane number) and NGLs (below a desired maximum vapor pressure) from any supplied raw natural gas source by controlling three system parameters: inlet gas flow rate, system operating pressure, and separator-reboiler temperature set point. The input parameters include: heat content of the input gas stream, volume of the input gas stream, desired methane number of the NG, and desired vapor pressure of the NGLs. The controls system allows any piece of remote field equipment for performing complex chemical processing to be monitored, controlled, and operated remotely. A large array of distributed field equipment situated around the world can all be controlled primarily through a single interface provided in a central control center.

Abstract: The present invention is a field-deployable system for producing compressed natural gas (CNG) and natural gas liquids (NGLs) from a raw gas stream comprising a compressor; a dehydrator; a refrigerator having one or more stages; and a separation subsystem adapted to separate the raw gas stream into three useable product streams: a methane stream that is at least 70% methane, an ethane-rich stream, and a NGLs stream having a vapor pressure of no more than 17 bar (250 psi) at 38° C. (100° F.). The methane stream is sufficiently lean to be useable in existing natural gas engines without modification, and is compressed to produce CNG. The system can be utilized to capture and provide value to stranded or flared gas from liquids-rich gas production sites, by producing natural gas liquids for transport, and CNG which can be transported and is suitable for use in existing gas generators, vehicles, and/or trucks.

Abstract: The present invention is a field-deployable system for separating methane and natural gas liquids (NGLs) from a raw gas stream comprising a compressor; a dehydrator; a refrigerator having one or more stages; and a separation subsystem adapted to separate the raw gas stream into three product streams including a methane stream that is at least 80% methane, an ethane-rich stream, and a NGLs stream having a vapor pressure of no more than 250 psia at 38° C. The methane stream is sufficiently lean to be useable in existing natural gas engines without modification. The NGLs stream has a sufficiently low vapor pressure to be transportable in standard propane containers. The ethane-rich stream may be utilized within the system itself to power its own operations. The system can be utilized to reduce flaring from liquids-rich gas production sites to an absolute minimum, produce natural gas liquids for transport, and provide dry methane gas suitable for use in portable field generators.

Abstract: The present invention is a natural gas steam reforming method for generating an output gas mixture of carbon dioxide and hydrogen, including the following steps. (1) Combusting a portion of the natural gas with an oxidizing agent to generate heat, superheated steam, and a gas mixture of carbon dioxide, carbon monoxide, and hydrogen. (2) Steam reforming the gas mixture with additional superheated steam under steam-rich conditions to transform a remaining portion of the natural gas into carbon dioxide, carbon monoxide, and hydrogen. (3) Water-gas-shifting any residual carbon monoxide into additional carbon dioxide and additional hydrogen by utilizing a water-gas-shift catalyst downstream of the steam reforming step, thereby producing an effluent gas mixture that is predominantly carbon dioxide and hydrogen.

Abstract: The present invention is natural gas steam reforming apparatus for generating an output gas mixture of carbon dioxide and hydrogen. The apparatus is made from two enclosures. A first enclosure contains a source of water, superheated steam, and channels, located within a lower portion of the first enclosure, which contain a water-gas-shift catalyst for converting CO into CO2 and H2. The heat from hot gas flowing through the channels is released into the first enclosure to boil the water to generate the superheated steam. A second enclosure, contained within an upper portion of the first enclosure, includes a steam inlet for receiving the superheated steam from the first enclosure; a combustion chamber; and a reformation chamber. The combustion chamber is used for combusting a portion of the natural gas to generate additional steam, heat, and a hot gas mixture of CO2, CO, and H2.

Abstract: The present invention is a natural gas steam reforming method for generating an output gas mixture of carbon dioxide and hydrogen, including the following steps. (1) Combusting a portion of the natural gas with an oxidizing agent to generate heat, superheated steam, and a gas mixture of carbon dioxide, carbon monoxide, and hydrogen. (2) Steam reforming the gas mixture with additional superheated steam under steam-rich conditions to transform a remaining portion of the natural gas into carbon dioxide, carbon monoxide, and hydrogen. (3) Water-gas-shifting any residual carbon monoxide into additional carbon dioxide and additional hydrogen by utilizing a water-gas-shift catalyst downstream of the steam reforming step, thereby producing an effluent gas mixture that is predominantly carbon dioxide and hydrogen.

Abstract: The present invention is natural gas steam reforming apparatus for generating an output gas mixture of carbon dioxide and hydrogen. The apparatus is made from two enclosures. A first enclosure contains a source of water, superheated steam, and channels, located within a lower portion of the first enclosure, which contain a water-gas-shift catalyst for converting CO into CO2 and H2. The heat from hot gas flowing through the channels is released into the first enclosure to boil the water to generate the superheated steam. A second enclosure, contained within an upper portion of the first enclosure, includes a steam inlet for receiving the superheated steam from the first enclosure; a combustion chamber; and a reformation chamber. The combustion chamber is used for combusting a portion of the natural gas to generate additional steam, heat, and a hot gas mixture of CO2, CO, and H2.