Abstract: Constrained ironing as a new ironing method is proposed for producing thin-walled cans and components with uniform thickness and based on compressive stresses could reach a higher ironing limit ratio or thickness reduction ratio (TRR) without interruption for additional processing such as multi-stage ironing and annealing between different stages. The punch pushes the constrained material to reduce the thickness from the outer surface of the cup. The state of the stresses is fully compressive in this new process while it is tensile in the conventional ironing method.

Abstract: An improved apparatus and method of fabricating long nanostructured or ultrafine grained tubes includes, in one implementation, expanding and extruding a sample material through cyclic deformations. The first cycle begins with expanding the sample through a die unit by applying pressure using a punch box, then with extruding the sample by applying back pressure using a stationary mandrel, which in turn reduces the expanded sample diameter to the original diameter. The next cycle begins with inverting the die unit to further extrude the sample with no need to apply back pressure. Furthermore, resistant forces against the sample are reduced by using a lubricant material inside the die unit, thus allowing continuation of additional cycles without constraining the sample length, resulting in desired strength and elongation.

Abstract: An improved system and method of producing nanostructured or ultrafine grained metals is disclosed. In one embodiment, an improved system and method of producing nanostructured materials includes extruding the material through two deformation zones. The first zone consists of an inlet channel for inputting the material and a narrow channel through which the material is extruded, thus reducing its diameter. The second zone is an angular channel through which the compressed reduced diameter material is extruded to increase its diameter back to the original diameter. This eliminates the need for a dual press to provide back pressure to the material for increasing its diameter. Moreover, the total amount of strain applied to the material includes strain applied as a result of extrusion through the narrow channel and strain applied as a result of extrusion through the angular channel. As a result of the additional strain, fewer passes through the system are needed to achieve a desire strength.

Abstract: A system and method for producing a seamless pipe from a hollow billet with a smaller diameter than the seamless pipe, uses a pressure container configured to house the hollow billet. The hollow billet is surrounded by a fluid. A movable punch arranged to fit inside the hollow billet, wherein a hydraulic pressure is transferred from the fluid to the movable punch and to the hollow billet simultaneously, along at least a partial length of the hollow billet. A die opening is arranged serial to the pressure container, wherein the die opening is configured to house a fixed mandrel, the fixed mandrel having a diameter larger than an inner diameter of the hollow billet, so that a gap is formed between the die opening and the fixed mandrel, and the hydraulic pressure of the fluid is generated by an input force from an input punch to move the hollow billet towards the die opening and force the hollow billet material into the gap between the die opening and the fixed mandrel.

Abstract: An improved apparatus and method of fabricating long nanostructured or ultrafine grained tubes includes, in one implementation, expanding and extruding a sample material through cyclic deformations. The first cycle begins with expanding the sample through a die unit by applying pressure using a punch box, then with extruding the sample by applying back pressure using a stationary mandrel, which in turn reduces the expanded sample diameter to the original diameter. The next cycle begins with inverting the die unit to further extrude the sample with no need to apply back pressure. Furthermore, resistant forces against the sample are reduced by using a lubricant material inside the die unit, thus allowing continuation of additional cycles without constraining the sample length, resulting in desired strength and elongation.

Abstract: An improved system and method of producing nanostructured or ultrafine grained metals is disclosed. In one embodiment, an improved system and method of producing nanostructured materials includes extruding the material through two deformation zones. The first zone consists of an inlet channel for inputting the material and a narrow channel through which the material is extruded, thus reducing its diameter. The second zone is an angular channel through which the compressed reduced diameter material is extruded to increase its diameter back to the original diameter. This eliminates the need for a dual press to provide back pressure to the material for increasing its diameter. Moreover, the total amount of strain applied to the material includes strain applied as a result of extrusion through the narrow channel and strain applied as a result of extrusion through the angular channel. As a result of the additional strain, fewer passes through the system are needed to achieve a desire strength.

Abstract: A method of producing ultrafine-grained materials and a system for mass production of ultrafine-grained materials is disclosed. The system includes a die assembly with a die channel that extends from a first end to a second end. The system also includes first punch and a second punch. A lubricant is poured into a portion of the die channel to surround a workpiece that is positioned within the die channel in order to minimize the effects of friction during processing.

Abstract: A system and method for producing a seamless pipe from a hollow billet with a smaller diameter than the seamless pipe, uses a pressure container configured to house the hollow billet. The hollow billet is surrounded by a fluid. A movable punch arranged to fit inside the hollow billet, wherein a hydraulic pressure is transferred from the fluid to the movable punch and to the hollow billet simultaneously, along at least a partial length of the hollow billet. A die opening is arranged serial to the pressure container, wherein the die opening is configured to house a fixed mandrel, the fixed mandrel having a diameter larger than an inner diameter of the hollow billet, so that a gap is formed between the die opening and the fixed mandrel, and the hydraulic pressure of the fluid is generated by an input force from an input punch to move the hollow billet towards the die opening and force the hollow billet material into the gap between the die opening and the fixed mandrel.