Patents by Inventor Gianni Gensini

Gianni Gensini has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20010052200
    Abstract: Device to deliver comburent and combustible gases, such as oxygen, methane or similar, and/or solid combustible materials inside a melting container, the device comprising a first unit (18) functioning as a burner and/or supersonic lance, and a second unit (19) functioning as a burner and/or carbon lance, the units (18, 19) being reciprocally oriented so that the respective streams delivered (21, 22) meet around a point (20) located above or around the upper level of the layer of slag (17), giving rise, during the normal melting cycle, to a substantially stoichiometrically balanced reaction between oxygen and carbon. Melting method using at least one of the devices as above.
    Type: Application
    Filed: June 7, 1999
    Publication date: December 20, 2001
    Inventors: LUCIO LONDERO, GIANNI GENSINI, PAOLO ORSILLO, LUCIANO SERAVALLI, CLAUDIO CONTARDO
  • Patent number: 6327296
    Abstract: A cooled roof for electric arc furnaces (20) or ladle furnaces (29). The roof being used as a covering element and including a cooling system comprising tubes fed with cooling fluid. The roof including at least a central aperture (25) for the positioning and movement of the electrodes (30) and at least a peripheral aperture (14) for the aspiration and discharge of fumes. The aperture (14) being connected to intake systems. The roof including two single-block cooling structures, inner (1) and outer (12), consisting of respective bent tubes (15, 16) developing according to adjacent and superimposed rings or spirals. The inner (11) and outer (12) cooling structures being associated with one another at least in correspondence with the respective bases facing towards the inside of the furnace (20, 29). Between the inner cooling structure (11) and the outer cooling structure (12) there being defined an annular interspace (13) in which the fumes circulate in an annular direction and slow down.
    Type: Grant
    Filed: September 8, 2000
    Date of Patent: December 4, 2001
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Alfredo Poloni, Milorad Pavlicevic, Gianni Gensini, Peter Tishchenko, Angelico Della Negra
  • Patent number: 6163561
    Abstract: Basket to manipulate scrap in cooperation with an arc furnace (11) and with means to pre-heat the scrap by means of the fumes from the fourth hole (14), the basket being able to be associated with a movable covering system (16) and including a containing body, a bottom equipped with toothed lower closing means which may be momentarily opened, and lateral extensions for moving and positioning the basket, the containing body comprising a first upper part (10a) which acts as a buffer store to temporally increase the capacity of the basket (10) and a second lower part (10b) to contain the scrap, with a capacity substantially mating with the volume of the load of the melting furnace (110) which it has to feed, wherein the second lower part (10b) is associated with cooling means.
    Type: Grant
    Filed: September 27, 1999
    Date of Patent: December 19, 2000
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Giampietro Benedetti, Milorad Pavlicevic, Alfredo Poloni, Gianni Gensini, Angelico Della Negra
  • Patent number: 6157665
    Abstract: Method to load scrap for electric arc furnace including at least a roof (13) associated with movable moving means (17) cooperating with second movable moving means (24), the roof (13) including at least a hole (15) to discharge the fumes (16), the scrap (22) being contained in baskets (21), there being included at least a system to process the fumes (32) connected with the chimney, the full basket (21) including at least a first position (21a) to pre-heat the scrap arranged at the side of and in proximity to the furnace (10) and a second position (21b) to unload the scrap arranged in cooperation with the mouth of the furnace (10), the movable moving means (24) of the basket (21) and the movable moving means (17) of the roof (13) being functionally associated at least momentarily, the basket (21) containing the scrap being installed in a removable manner on the second movable moving means (24) and being associated at least temporally with a covering system (29), which can be translated from a closed position t
    Type: Grant
    Filed: September 27, 1999
    Date of Patent: December 5, 2000
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Giampietro Benedetti, Milorad Pavlicevic, Alfredo Poloni, Gianni Gensini, Angelico Della Negra
  • Patent number: 6157664
    Abstract: System to load pre-heated scrap by means of baskets for electric arc furnace, the furnace including a movable roof (28), at least one basket (15) loaded with scrap being arranged in a lateral position near the furnace, the basket (15) being associated with a movable covering system (18), there being included at least a pipe (20) connecting the fourth hole of the furnace with the inside of the basket (15) to convey the fumes leaving the furnace (12) with the function of pre-heating the scrap, the pipe (20) being associated with the covering system (18) and able to be moved therewith, the basket (15) being associated with moving means (16a).
    Type: Grant
    Filed: September 27, 1999
    Date of Patent: December 5, 2000
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Giampietro Benedetti, Milorad Pavlicevic, Alfredo Poloni, Gianni Gensini, Angelico Della Negra
  • Patent number: 6157666
    Abstract: Controlled current feed device for electric arc furnace employed to melt metals, wherein the feed line comprises at least a medium tension bar (13), a feed control device and a transformer (17) serving the furnace, the feed control device (16) being arranged between the medium tension bar (13) and the transformer of the furnace (17) and comprising a mutual inductor (19) consisting of a primary coil (19a) and a secondary (19b) coil, the primary coil (19a) being arranged in serial connection on the feed line (10) and the secondary coil (19b) being connected to at least a re-phasing filter (20) comprising at least a condenser (22).
    Type: Grant
    Filed: July 22, 1999
    Date of Patent: December 5, 2000
    Assignee: Centro Automation SpA
    Inventors: Ferruccio Della Vedova, Gianni Gensini, Riccardo Fragiacomo
  • Patent number: 5968447
    Abstract: Tapping method for molten metal from containers (13) including at the lower part a tapping channel (14) associated at the end part with a discharge hole (15) substantially vertical or sub-vertical, the discharge hole (15) being associated at the lower part with a sliding interception device (19), wherein the tapping channel (14) comprises, associated with the walls, an electromagnetic device (17) with spirals (18) and a system for cooling the walls, wherein, during the end-of-tapping step of the liquid metal the sliding interception device (19) is activated by closing the discharge hole (15) and allowing the metal in the tapping channel (14) to solidify so as to form at least a layer which lines both the tapping channel (14) and the discharge hole (15) filling it completely, and that during the start-of-tapping step the sliding interception device (19) is activated by leaving the discharge hole (15) free and the metal which is blocking the discharge hole (15) is melted by means of the electromagnetic device (
    Type: Grant
    Filed: October 21, 1997
    Date of Patent: October 19, 1999
    Assignee: Danieli & C. Officine Meccaniche SPA
    Inventors: Milorad Pavlicevic, Peter Tishchenko, Alfredo Poloni, Gianni Gensini
  • Patent number: 5960928
    Abstract: Method to manage an insulated cooling bed placed downstream of at least one continuous casting machine with one or more feeder ways (12a, 12b, 12c, 12d) and upstream of an outlet rollerway (20) associated with a reheating and temperature-equalisation furnace (15) serving a rolling mill (16), the cooling bed (11) comprising at the inlet a first bridge crane transfer (21a) to load the billets (13) from the feeder ways (12a, 12b, 12c, 12d) and cooperating at the outlet with a bench (14) to collect the billets (13), wherein the first bridge crane transfer (21a) removes the billets (13) from one rollerway (12) or the other and lays them gradually onto the cooling bed (11) insulated at least at the lower part, a second bridge crane transfer (21b) removes the billets (13) from one or another rollerway (12) or from the cooling bed (11) and lays the billets (13) on the outlet rollerway (20) or on the collection bench (14), the billets (13) being made to advance on the cooling bed (11) rotating on their axis.
    Type: Grant
    Filed: August 1, 1997
    Date of Patent: October 5, 1999
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Giuseppe Bordignon, Gianni Gensini
  • Patent number: 5940426
    Abstract: Adapter device for composite electrodes having an auxiliary reactance function on electric arc furnaces, the furnace being able to be of a type fed with direct current or alternating current and comprising at least one secondary supply circuit which connects a transformer (13) to one or more electrode-holder arms (16), the adapter comprising a hollow cylindrical metallic body (21) associated with the relative electrode-holder arm (16) and directed towards the inside of the furnace, the metallic body (21) being connected at its lower end to a graphite segment (24), directed towards the bath of molten metal, at least part of the the adapter (20) including a conductive portion (30) which is made of a highly conductive material and is solidly associated with the metallic body (21) and is dimensioned according to the desired value of overall reactance of the secondary circuit of the furnace.
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: August 17, 1999
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Johannes Dratner, Gianni Gensini
  • Patent number: 5933445
    Abstract: Cooling system for cathodes, or electrodes, (11) in Direct Current electric arc furnaces, the cathodes (11) comprising a lower consumable graphite part (11a), from which the electric arc is sparked, associated at the upper part with a hollow metallic part (11b) by means of a joint (13), inside the metallic part (11b) there being included a closed cooling circuit (19) with water or other similar cooling fluid, defining an area of evaporation (17) arranged substantially in cooperation with the lower end of the metallic part (11b) and an area of condensation (18) arranged in cooperation with a desired upper area of the metallic part (11b), the area of condensation (18) cooperating with a heat exchanger (15) associated with the outer wall of the metallic part (11b), there also being included an ascending channel (14) for the steam (19a) from the evaporation area (17) to the area of condensation (18) and at least a descending channel (16) whereby the condensation descends, under force of gravity, from the area of
    Type: Grant
    Filed: September 17, 1997
    Date of Patent: August 3, 1999
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Milorad Pavlicevic, Alfredo Poloni, Gianni Gensini, Nuredin Kapaj
  • Patent number: 5905754
    Abstract: System for connection of pneumatic and/or hydraulic hoses (11) on composite electrodes (12) for arc furnaces, the electrodes (12) comprising, at least one hollow adapter (13) associated at their lower part with a replaceable graphite element (14), the electrode (12) cooperating with an electrode-holder arm (15) and being displaceable axially in relation to that electrode-holder arm (15), the hoses (11) being associated at one end with a first connection assembly (18a) associated with a support (17), the adapter (13) including a solidly attached second connection assembly (18b) mating functionally with the first connection assembly (18a), the first (18a) and second (18b) connection assemblies comprising mating connecting elements (19a, 19b) equipped with elements to interrupt the flow of the fluid which can be temporally actuated, the a support (17) associated with the first connection assembly (18a) having a first inactive position temporally solid with the electrode-holder arm (15) and a second working posit
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: May 18, 1999
    Assignee: Danieili & C. Officine Meccaniche SpA
    Inventors: Johannes Dratner, Gianni Gensini
  • Patent number: 5850413
    Abstract: Device to support and swing the hearth in an electric furnace, whether it be the type operating on direct or alternate current, the furnace being able to be of the channel type, EBT with the hearth lowered or not, OBT or other type, the hearth (11) cooperating at the upper part with a cooled side wall (12) having a closure system (14) which can be temporally associated, the hearth (11) being supported by a platform (18), the device comprising a plurality of lifting cylinders (19, 119) associated at the lower part with the platform (18) and at least a translation and/or oscillation actuator (20, 120; 32) associated at the side of the platform (18), the lifting (19, 119) and translation (20, 120; 32) cylinders being able to be driven independently and in a correlated manner so as to obtain on the hearth (11) desired movements of lifting, translation, swinging, oscillation or a combination of such movements.
    Type: Grant
    Filed: October 16, 1997
    Date of Patent: December 15, 1998
    Assignee: Dianeli & Co. Officine Meccaniche
    Inventors: Gianni Gensini, Daniele Merlino, Angelico Della Negra
  • Patent number: 5802097
    Abstract: Melting method for an electric arc furnace with alternative sources of energy for the melting of iron-based alloys, the electric furnace (10) including tuyeres (13) positioned on the bottom to deliver oxygen, at least one tuyere (15) to deliver coal dust which works in the area of contact between the bath of molten metal (16) and the layer of slag (22), at least one supersonic lance (12) cooperating with a lance (29) to deliver coal dust, these lances (12, 29) having a working position (12c, 29c) in which the supersonic lance (12) is positioned in close proximity to the surface of the molten metal (16) and the lance (29) to deliver coal dust is positioned in the vicinity of the surface of the layer of slag (22), and a plurality of burners (28) positioned on the cooled sidewalls (31) of the furnace (10) and delivering oxygen-based gases and combustible substances, whereby at least two first burners (28) work with the action of one burner supporting the action of the next one, the furnace (10) being charged wit
    Type: Grant
    Filed: January 17, 1996
    Date of Patent: September 1, 1998
    Assignee: Danieli & C. Officine Meccaniche spA
    Inventors: Gianni Gensini, Matteo Losciale, Corrado De Cecco
  • Patent number: 5771560
    Abstract: Method and continuous casting line for the continuous casting advantageously, but not only, of long products such as billets or blooms, whereby the solidification of the cast product (16) is completed at a position downstream of the outlet of the mould (13) and whereby the cast product (16) leaving a continuous casting machine (11) curving at a speed of at least 4 mts/min.
    Type: Grant
    Filed: July 31, 1996
    Date of Patent: June 30, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Umberto Meroni, Domenico Wogler Ruzza, Gianni Gensini, Dario Lestani
  • Patent number: 5772430
    Abstract: Cooling device with panels for arc electric furnaces, which is used in an electric melting furnace in cooperation with the vertical sidewall placed above the lower shell (11) of the furnace, the furnace comprising in its lower part one lower shell (11) to contain a bath (12) of melting metal and an upper shell defined by a plurality of panels (16) comprising a plurality of cooling tubes (17), the lower shell (11) including at its outer part a metallic containing element (15), the inner refractory having an upper edge (19) located substantially at the level of the upper edge of the layer of slag (14) contained above the bath (12) of melting metal, each panel (16) including an outer layer (116) and at least an inner layer (22) of cooling tubes (17), the layers (116, 22) developing vertically along the vertical side wall of the furnace above the refractory edge of the lower shell (11) and being separated by an interspace (23).
    Type: Grant
    Filed: February 13, 1997
    Date of Patent: June 30, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Milorad Pavlicevic, Gianni Gensini, Alfredo Poloni, Romano Sellan
  • Patent number: 5762127
    Abstract: Crystalliser and method to control the deformations of the sidewalls of a crystalliser (11) for the continuous casting of billets/blooms/slabs (24), which is associated with a mould (10) and cooperates externally with a box-shaped structure (13) creating a cooling chamber (14), in which a cooling fluid circulates, and cooperates internally with the skin of the billets/blooms/slabs (24) being formed, the cooling chamber (14) containing an intermediate wall (20) creating a circulation channel (21) in cooperation with the outer surface of the sidewall (12) of the crystalliser (11), at least one upper zone (37) being included in cooperation at least with the vicinity of the meniscus and with the portion below the meniscus (27) of liquid metal, a lower zone (38) being also included and beginning in the vicinity of the zone of separation of the forming skin from the inner surface of the sidewall (12) of the crystalliser (11) and extending towards the outlet of the crystalliser (11), the pressure of the cooling flui
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 9, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Giampietro Benedetti, Milorad Pavlicevic, Gianni Gensini, Alfredo Poloni
  • Patent number: 5743729
    Abstract: Cooling device with panels for arc electric furnaces, which is used in an electric melting furnace in cooperation with the vertical sidewall placed above the lower shell (11) of the furnace, the furnace comprising in its lower part one lower shell (11) to contain a bath (12) of melting metal and an upper shell defined by a plurality of panels (16) comprising a plurality of cooling tubes (17), the lower shell (11) including at its outer part a metallic containing element (15), the inner refractory having an upper edge (19) located substantially at the level of the upper edge of the layer of slag (14) contained above the bath (12) of melting metal, at least part of the outer panel (16) consisting of a horizontal row (18) of cooling tubes (17) arranged slightly above a substantial part of the upper refractory edge (19) of the lower shell (11).
    Type: Grant
    Filed: February 13, 1997
    Date of Patent: April 28, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Milorad Pavlicevic, Gianni Gensini, Alfredo Poloni, Romano Sellan
  • Patent number: 5715273
    Abstract: A secondary circuit having a variable impedance for electric arc furnaces of a type working with alternating current, which is associated with a transformer (11) is disclosed. A secondary circuit comprises at least one rigid connection (12) connected to the outputs (16) of the transformer (11), flexible cables (13) connected through rigid connection elements (29, 129) at first end to the rigid connection (12) and at the other end to specific electrodes (15). At least one branch of the secondary circuit (10) corresponds to a specific phase including at least one of the respective rigid components (12, 17, 29, 129) having at least two parts reciprocally positionable in an adjustable manner according to the required value of overall reactance of the specific branch of the secondary circuit (10) comprising that rigid component (12, 17, 29, 129).
    Type: Grant
    Filed: April 15, 1996
    Date of Patent: February 3, 1998
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Johannes Dratner, Gianni Gensini, Daniele Merlino
  • Patent number: 5651024
    Abstract: A cooled bottom electrode for a direct-current electric furnace includes one or more steel bars incorporated in a refractory hearth of the furnace and having at least its upper end in contact with the bath of molten metal within the furnace, at least a first upper liquid part and at least a second lower solid part being defined along the steel bar and being divided by a separation zone, the lower solid part being associated with cooling elements. The cooling elements are copper cooling means elements introduced in cooperation with the solid part of the steel bar and being inserted at least therewithin and extending at least partly within the bar and towards the inside of the furnace. The copper cooling elements cooperate with a cooling-water system positioned below the bar and in cooperation therewith.
    Type: Grant
    Filed: April 27, 1995
    Date of Patent: July 22, 1997
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Gianni Gensini, Milorad Pavlicevic
  • Patent number: 5630713
    Abstract: Rotary burner suitable for installation on a sidewall (11) of a furnace and for cooperating with the inside of the furnace, which comprises at least one sidewall (11) equipped with cooled panels (18), the rotary burner (10) including at least one supporting and fixture assembly (12) solidly associated with the sidewall (11) of the furnace and at least one positioning and orientation assembly (13) rotatably fitted on the axis of the supporting and fixture assembly (12), the positioning and orientation assembly (13) containing a through hole (22) in which a body (14) of the burner (10) is removably secured in a retracted position, the through hole (22) having its axis (34) downwardly inclined towards the inside of the furnace by an angle ".beta." between 10.degree. and 60.degree. in relation to the axis (33) of rotation of the positioning and orientation assembly (13), the positioning and orientation assembly (13) being able to be rotated by at least an arc of a circumference up to .+-.180.degree.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: May 20, 1997
    Assignees: Danieli & C. Officine Meccaniche SpA, Process Technology International Inc.
    Inventors: Val Shver, Gianni Gensini