Patents by Inventor Gianni Zitelli

Gianni Zitelli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11673327
    Abstract: The present invention concerns an apparatus for 3D printing of bottom-up photo-curing type, comprising a light source (26) above which a tank (10) containing a photo-curing liquid material (24) is placed inside which it is immersed an extraction plate (25), which is equipped with moving means with alternating rectilinear motion, along a direction perpendicular to the bottom of said tank (10) from a position at a distance from the bottom of said tank (10) equal to the thickness of a layer obtainable by photo-curing of said photo-curing liquid material (24), the bottom (14) of said tank (10) being constituted by an elastic membrane (23) transparent to the radiation of said light source (26), said tank (10) being positioned in correspondence with a hole (13) of a support plate (12), said hole being provided with a rigid support (11), transparent to the radiation of said light source (26), wherein said rigid support (11) is provided with means for displacing with respect to said hole (13), from a position in whic
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: June 13, 2023
    Assignee: Sisma S.p.A.
    Inventors: Gianni Zitelli, Federico Iacovella, Vittorio Gaudino, Massimo Petrilli
  • Publication number: 20230140431
    Abstract: An apparatus for 3D printing of the bottom-up photo-curing type, including an LCD light source with LED matrix, above which is positioned a tank containing a liquid photo-curing material, within which is immersed an extraction plate that moves with reciprocating rectilinear motion along a direction perpendicular to the bottom of the tank, from a position at a distance from the bottom of the tank equal to the thickness of a layer which can be obtained by photo-curing of said photo-curing liquid material, the bottom of the tank formed by an elastic membrane transparent to the radiation of said light source. The tank, light source and other components can be utilized in various methods of bottom-up photo-curing 3D printing, implemented using such an apparatus.
    Type: Application
    Filed: March 30, 2021
    Publication date: May 4, 2023
    Applicants: AXTRA3D INCORPORATION
    Inventor: Gianni ZITELLI
  • Publication number: 20230083095
    Abstract: A 3D printing apparatus of the bottom-up photo-curing type, including a tank containing a liquid photo-curing material and at least one source of a radiation designed to obtain the photo-curing of the liquid photo-curing material, the bottom of the tank including an elastic membrane of non-stick material and transparent to the radiation of the light source, the tank supported on a support plate, the support plate includes, in the portion below the bottom of the tank, a mobile support element, which is able to move by translating and/or rotating in the plane where it is positioned with one or more perforated or lowered portions. The embodiments also relate to a method of using the apparatus for 3D printing.
    Type: Application
    Filed: February 22, 2021
    Publication date: March 16, 2023
    Applicants: AXTRA3D INCORPORATION
    Inventor: Gianni ZITELLI
  • Publication number: 20230084828
    Abstract: An apparatus for 3D printing of the bottom-up photo-curing type, including a first source of photo-curing radiation, of the DLP type, having a predetermined wavelength, and a second source of photo-curing radiation, of the laser type, having a wavelength equal to that of the first source, the second source using laser deflection and a polarisation coupling optic, the first source having linear polarisation oriented according to a predetermined angle, and the second source having linear polarisation oriented according to an angle orthogonal to that of the first source; the second source having variable irradiating flux power and the laser deflection having variable speed, the irradiating flux power and speed of the laser deflection controlled by predictive software as a function of the time required for photo-curing of each layer by the first source. Embodiments also relate to a method of 3D printing of the bottom-up photo-curing type using the apparatus.
    Type: Application
    Filed: February 22, 2021
    Publication date: March 16, 2023
    Applicants: AXTRA3D INCORPORATION
    Inventor: Gianni ZITELLI
  • Patent number: 11485076
    Abstract: A modelling head for a three-dimensional printing machine, comprising a base body having a work surface suitable for enabling the formation and adhesion of an object, a support device connected to said base body and a movement member for moving said base body, wherein the support device is adjustable so as to change the orientation of the base body and in particular of the work surface relative to the movement member and is configured to switch, in an automated manner, from an unlocked configuration, in which it allows a change in the orientation of the base body relative to the movement member, and a locked configuration in which it locks the configuration assumed by the base body relative to the movement member.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: November 1, 2022
    Assignee: SISMA S.p.A.
    Inventors: Gianni Zitelli, Federico Iacovella
  • Patent number: 11260579
    Abstract: Three-dimensional objects are formed by photo-curing a liquid polymer by exposure to a radiation in a space between a sheet transparent to the radiation and a supporting plate. On a side of the sheet facing towards the photo-curing liquid polymer, a membrane is arranged. The membrane is transparent to the radiation and covered by a layer of liquid lubricant. The membrane is displaceable with respect to an area in which said liquid polymer is undergoing curing by exposure to the radiation, which radiation (e.g., at 410 nm) may be provided by a collimated light source composed of an array of light emitting diode (LED) sources, an array of baffles, and an array of lenses. The baffles limit beam widths of each individual LED source in the array of LED, and the array of lenses is located one focal length from said array of LED sources.
    Type: Grant
    Filed: January 25, 2017
    Date of Patent: March 1, 2022
    Assignee: NEXA3D Inc.
    Inventors: Gianni Zitelli, Avi N. Reichental, Luciano Tringali
  • Publication number: 20210291444
    Abstract: A modelling head for a three-dimensional printing machine, comprising a base body having a work surface suitable for enabling the formation and adhesion of an object, a support device connected to said base body and a movement member for moving said base body, wherein the support device is adjustable so as to change the orientation of the base body and in particular of the work surface relative to the movement member and is configured to switch, in an automated manner, from an unlocked configuration, in which it allows a change in the orientation of the base body relative to the movement member, and a locked configuration in which it locks the configuration assumed by the base body relative to the movement member.
    Type: Application
    Filed: July 12, 2019
    Publication date: September 23, 2021
    Inventors: Gianni ZITELLI, Federico IACOVELLA
  • Publication number: 20210023784
    Abstract: The present invention concerns an apparatus for 3D printing of bottom-up photo-curing type, comprising a light source (26) above which a tank (10) containing a photo-curing liquid material (24) is placed inside which it is immersed an extraction plate (25), which is equipped with moving means with alternating rectilinear motion, along a direction perpendicular to the bottom of said tank (10) from a position at a distance from the bottom of said tank (10) equal to the thickness of a layer obtainable by photo-curing of said photo-curing liquid material (24), the bottom (14) of said tank (10) being constituted by an elastic membrane (23) transparent to the radiation of said light source (26), said tank (10) being positioned in correspondence with a hole (13) of a support plate (12), said hole being provided with a rigid support (11), transparent to the radiation of said light source (26), wherein said rigid support (11) is provided with means for displacing with respect to said hole (13), from a position in whic
    Type: Application
    Filed: March 27, 2019
    Publication date: January 28, 2021
    Applicant: Sisma S.p.A.
    Inventors: Gianni ZITELLI, Federico IACOVELLA, Vittorio GAUDINO, Massimo PETRILLI
  • Patent number: 10836104
    Abstract: A 3D printing apparatus includes a tank holding a photo-curing liquid polymer. A transparent membrane forms a bottom surface of the tank. A circular-shaped disk is disposed below the membrane, and is supported by a frame that has a radiation-transparent printing window. The liquid polymer is cured into desired shapes by exposure to radiation as the membrane is rotated about an axis. The rotation of the membrane causes a first region thereof to be rotated out of the printing window and a second region thereof to be rotated into the printing window. A light source projects the radiation through the printing window, through the second region of the membrane, into the photo-curing liquid polymer and onto a focal plane in the photo-curing liquid polymer, thereby curing a portion of the photo-curing liquid polymer.
    Type: Grant
    Filed: July 6, 2018
    Date of Patent: November 17, 2020
    Assignee: Nexa3D Inc.
    Inventors: Gianni Zitelli, Avi N. Reichental, Luciano Tringali
  • Patent number: 10357919
    Abstract: Three-dimensional objects are formed by exposing a photo-curing liquid polymer to a radiation. The three-dimensional objects form by growth, due to the progressive curing of the photo-curing liquid polymer, in a space between a sheet transparent to the radiation and a supporting plate, that is, a portion already formed of the objects. During the growth process, the supporting plate progressively moves away from the transparent sheet. On the side of said transparent sheet facing towards the photo-curing liquid polymer, a membrane is arranged. The membrane is transparent to the radiation, and is covered by a layer of liquid lubricant that is released gradually by the membrane.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: July 23, 2019
    Assignee: NEXA3D INC.
    Inventors: Luciano Tringali, Andrea Denaro, Gianni Zitelli
  • Patent number: 10328634
    Abstract: Three-dimensional objects are formed by photo-curing a liquid polymer by exposure to a radiation, which radiation (e.g., at 410 nm) is provided by a collimated light source composed of an array of light emitting diode (LED) sources, an array of baffles, and an array of lenses. The baffles limit beam widths of each individual LED source in the array of LED sources, and the array of lenses is located one focal length from said array of LED sources.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: June 25, 2019
    Assignee: Nexa3D Inc.
    Inventors: Gianni Zitelli, Avi N. Reichental, Luciano Tringali
  • Publication number: 20190009470
    Abstract: A 3D printing apparatus includes a tank holding a photo-curing liquid polymer. A transparent membrane forms a bottom surface of the tank. A circular-shaped disk is disposed below the membrane, and is supported by a frame that has a radiation-transparent printing window. The liquid polymer is cured into desired shapes by exposure to radiation as the membrane is rotated about an axis. The rotation of the membrane causes a first region thereof to be rotated out of the printing window and a second region thereof to be rotated into the printing window. A light source projects the radiation through the printing window, through the second region of the membrane, into the photo-curing liquid polymer and onto a focal plane in the photo-curing liquid polymer, thereby curing a portion of the photo-curing liquid polymer.
    Type: Application
    Filed: July 6, 2018
    Publication date: January 10, 2019
    Inventors: Gianni Zitelli, Avi N. Reichental, Luciano Tringali
  • Publication number: 20180250874
    Abstract: Described is a method for forming three-dimensional objects by photo-curing a photo-curing liquid polymer exposed to a radiation, wherein said three-dimensional objects form by growth, due to the progressive curing of said photo-curing liquid polymer, in the space between a sheet transparent to the radiation and a supporting plate, that is, a portion already formed of said objects, said supporting plate progressively moving away from said transparent sheet, characterised in that on the side of said transparent sheet facing towards the photo-curing liquid polymer a membrane is arranged, said membrane being transparent to said radiation, said membrane being covered by a layer of liquid lubricant, which is released gradually by said membrane, as well as an apparatus for implementing the method.
    Type: Application
    Filed: October 3, 2016
    Publication date: September 6, 2018
    Inventors: Luciano Tringaly, Andrea Denaro, Gianni Zitelli
  • Publication number: 20180126646
    Abstract: Three-dimensional objects are formed by photo-curing a liquid polymer by exposure to a radiation, which radiation (e.g., at 410 nm) is provided by a collimated light source composed of an array of light emitting diode (LED) sources, an array of baffles, and an array of lenses. The baffles limit beam widths of each individual LED source in the array of LED, and the array of lenses is located one focal length from said array of LED sources.
    Type: Application
    Filed: January 8, 2018
    Publication date: May 10, 2018
    Inventors: Gianni Zitelli, Avi N. Reichental, Luciano Tringali
  • Publication number: 20170129175
    Abstract: Three-dimensional objects are formed by photo-curing a liquid polymer by exposure to a radiation in a space between a sheet transparent to the radiation and a supporting plate. On a side of the sheet facing towards the photo-curing liquid polymer, a membrane is arranged. The membrane is transparent to the radiation and covered by a layer of liquid lubricant. The membrane is displaceable with respect to an area in which said liquid polymer is undergoing curing by exposure to the radiation, which radiation (e.g., at 410 nm) may be provided by a collimated light source composed of an array of light emitting diode (LED) sources, an array of baffles, and an array of lenses. The baffles limit beam widths of each individual LED source in the array of LED, and the array of lenses is located one focal length from said array of LED sources.
    Type: Application
    Filed: January 25, 2017
    Publication date: May 11, 2017
    Inventors: Gianni Zitelli, Avi N. Reichental, Luciano Tringali