Abstract: Both a cleaning fluid jet apparatus and method for cleaning an array of inkjet nozzles in a printhead is provided. The fluid jet apparatus includes a cleaning head having an array of cleaning nozzles registrable with the array of inkjet nozzles in the printhead, and a mounting assembly that mounts the cleaning head in opposition to the printhead with the cleaning nozzles in substantial alignment with the inkjet nozzles. A supply of pressurized cleaning fluid is connected to the cleaning nozzles such that the cleaning nozzles discharge a stream of high velocity cleaning droplets that impinges the inkjet nozzles. Both a droplet sizing mechanism and a droplet speed controller are provided so that the size, frequency, and velocity of the cleaning droplets may be selected for maximum cleaning efficiency. The apparatus also includes a mechanism for changing a location of cleaning droplet impingement so that both the inkjet nozzles and the areas immediately surrounding the nozzles may be effectively cleaned.

Abstract: An inkjet print head comprises a mandrel having flat front and rear surfaces disposed between an initially curved rear membrane and an initially flat front membrane. The rear membrane is initially hemispherically curved, in close contact at its periphery with the rear surface of the mandrel but substantially removed from the mandrel in its central region. Because the membranes are mechanically coupled, the initially curved rear membrane causes the initially flat front membrane to bow away from the front surface of the mandrel. Ink contacts only one membrane, preferably the front membrane, which is typically held at a ground potential. By applying a voltage sequence to the membranes and mandrel, the position of the actuator may be controlled in a “push-pull” manner.

Abstract: A liquid emission device includes a chamber having a nozzle orifice. Separately addressable dual electrodes are positioned on opposite sides of a central electrode. The three electrodes are aligned with the nozzle orifice. A rigid electrically insulating coupler connects the two addressable electrodes. To eject a drop, an electrostatic charge is applied to the addressable electrode nearest to the nozzle orifice, which pulls that electrode away from the orifice, drawing liquid into the expanding chamber. The other addressable electrode moves in conjunction, storing potential energy in the system. Subsequently the addressable electrode nearest to the nozzle is de-energized and the other addressable electrode is energized, causing the other electrode to be pulled toward the central electrode in conjunction with the release of the stored elastic potential energy. This action pressurizes the liquid in the chamber behind the nozzle orifice, causing a drop to be ejected from the nozzle orifice.

Abstract: A drop-on-demand liquid emission device, such as for example an ink jet printer, includes a member movable through a path for driving liquid from the device, wherein the speed at which the member moves is reduced over the time period that liquid is being expelled. During that time period, a portion of the liquid flows through a passage away from the nozzle orifice. According to a feature of the present invention, a variable flow restrictor increases the resistance to flow through the passage during the time period that liquid is being expelled; thereby tending to compensate for the reduction of the liquid-expulsion force over the time period. The result is a reduction of undesirable satellite droplets following a main drop.

Abstract: A continuous stream ink jet printer including a printhead having at least one nozzle or continuously ejecting a stream of ink droplets. A heater disposed adjacent to the nozzle thermally deflects selected ink droplets by asymmetrically heating the ink droplets to effect a printing operation. A cooling unit cools the ink provided to the printhead nozzle to increase the deflection angle of the droplets.

Abstract: An electrostrictive micro-valve is provided for modulating a fluid flow through a cannula or other narrow liquid conduit. The micro-valve includes a valve body having a passageway for conducting a flow of fluid, a valve element formed from a piece of viscoelastic material and disposed in the passageway, and a control assembly coupled to the viscoelastic material for electrostatically controlling the shape of the material to open or close the passageway. The valve element has a flat lower side connected to an inner wall of the passage of the valve body, and an upper side which faces an opposing wall within the passageway. The control assembly includes a pair of electrodes disposed over the upper and lower sides of the valve element. The electrode facing the lower side of the element is patterned so that localized electrostatic forces are generated across the viscoelastic material when a voltage is applied across both electrodes.

Abstract: A liquid emission device includes a chamber having a nozzle orifice. Separately addressable dual electrodes are positioned on opposite sides of a central electrode. The three electrodes are aligned with the nozzle orifice. A rigid electrically insulating coupler connects the two addressable electrodes. To eject a drop, an electrostatic charge is applied to the addressable electrode nearest to the nozzle orifice, which pulls that electrode away from the orifice, drawing liquid into the expanding chamber. The other addressable electrode moves in conjunction, storing potential energy in the system. Subsequently the addressable electrode nearest to the nozzle is de-energized and the other addressable electrode is energized, causing the other electrode to be pulled toward the central electrode in conjunction with the release of the stored elastic potential energy. This action pressurizes the liquid in the chamber behind the nozzle orifice, causing a drop to be ejected from the nozzle orifice.

Abstract: A microfluidic system is provided for controlling delivery and mixing of thermally-responsive fluids. A plurality of microfluidic inlet channels open into a mixing chamber. A valve is associated with each of the inlet channels for controlling the flow of the thermally-responsive fluids through the inlet channels. The valves include a heater in thermal contact with at least a portion of the associated inlet channel, whereby the viscosity of the thermally-responsive fluids can selectively be controlled by heat to cause a change in flow of the thermally-responsive fluids through the inlet channels. A plurality of microfluidic outlet channels may be provided for transporting mixed fluids from the mixing chamber. A valve associated with each of the outlet channels controls the flow of the mixed thermally-responsive fluids through the outlet channels.

Abstract: The present invention comprises a self-cleaning print head having an orifice plate defining an ink jet orifice, cleaning orifice and drain orifice. The orifice plate further defines an outer surface between the orifices. The print head has a source of pressurized cleaning fluid connected to the cleaning orifice and a fluid return connected to the drain orifice for storing used cleaning fluid. During cleaning operations, the source of pressurized cleaning fluid causes cleaning fluid to flow from the cleaning orifice, and the cleaning orifice directs the flow of cleaning fluid across the outer surface and the ink jet orifice and into the drain orifice.

Abstract: A microfluidic system is provided for controlling delivery and mixing of thermally-responsive fluids. A plurality of microfluidic inlet channels open into a mixing chamber. A valve is associated with each of the inlet channels for controlling the flow of the thermally-responsive fluids through the inlet channels. The valves include a heater in thermal contact with at least a portion of the associated inlet channel, whereby the viscosity of the thermally-responsive fluids can selectively be controlled by heat to cause a change in flow of the thermally-responsive fluids through the inlet channels. A plurality of microfluidic outlet channels may be provided for transporting mixed fluids from the mixing chamber. A valve associated with each of the outlet channels controls the flow of the mixed thermally-responsive fluids through the outlet channels.

Abstract: An inkjet printhead, that includes a plurality of nozzle bores from which streams of ink droplets having selectable first and second volumes are emitted; a droplet deflector for deflecting the ink droplets having first and second volumes into first and second paths respectively, the droplet deflector producing a corresponding plurality of physically separate streams of gas, each stream of gas directed on a corresponding one of the streams of ink droplets; and an ink gutter positioned to catch the ink droplets moving along one of the first or second paths. In addition to a method for selectively controlling the ink droplets with the aforementioned inkjet printhead.

Abstract: An inkjet printing apparatus is provided. The apparatus includes a source of ink and a printhead. The printhead includes an end nozzle and a second nozzle adjacent to the end nozzle. A portion of the printhead is shaped to balance forces acting on the ink ejected from the end nozzle.

Abstract: Both an inkjet printer and method are provided for controlling inkjet printing on a receiver. The inkjet printer includes a printhead having at least one nozzle for ejecting a stream of ink droplets, a droplet deflector for generating a flow of gas that impinges on the stream of ejected droplets to deflect the trajectories of the droplets, and a controller for varying the velocity of the gas flow in order to vary the degree of trajectory deflection so the droplets intended to print on a particular pixel in the receiver land on top of one another without elongation despite relative movement between the printhead and the receiver. The printer provides improved image quality and productivity while reducing image artifacts.

Abstract: An ink jet printing apparatus and method for generating droplets of a printing liquid from a nozzle of an inkjet printhead features a temperature responsive vibrating beam constrained at both ends of the beam within or near a nozzle having an exit opening, the beam being continuously vibrated within the printing liquid in response to electrical pulsing applied to the beam so that the beam vibrates at a predetermined frequency and the beam is at a temperature that is characterized by frequency of vibration that is substantially at a local minimum point whereby minor excursions in temperature of the beam from the local minimum point temperature provides substantially minimal changes in frequency and amplitude of vibration of the beam. A heating element located at or near the exit outlet of the nozzle is selectively heated to provide a heat pulse to a meniscus of the printing liquid at the nozzle exit outlet to selectively control droplet formation and/or droplet direction leaving the printhead.

Abstract: For an inkjet printhead (10) with integral compensation for misdirection of ink drops (37) ejected through at least one nozzle (24) of the printhead (10), a system and method of modifying the nozzle cavity space (32a) so as to compensate for the effects of defects in the printhead (10) by altering the direction the ejected ink drops (37). The inkjet printhead (10) comprises at least one reservoir (28) integrated within the membrane (30). The inkjet printhead (10) also comprises a channel (38) extending from the reservoir (28) and terminating in the nozzle cavity (32). A hardening substance (40) within the reservoir (28) and channel (38) is a plastic material having a high thermal expansion coefficient. An internal heater (48) within the reservoir (28) and adjacent the hardening substance (40) is adapted to cause the plastic material (40) to flow in order to form a protrusion (44) of plastic material (40) within the nozzle cavity space (32a).

Abstract: An apparatus for printing an image is provided. The apparatus includes an ink droplet forming mechanism operable to selectively create a stream of ink droplets having a plurality of volumes traveling along a first path. A droplet deflector is positioned at an angle with respect to the stream of ink droplets. The droplet deflector includes a gas flow operable to interact with the stream of ink droplets such that ink droplets having one of the plurality of volumes begin traveling along a second path and ink droplets having another of the plurality of volumes begin traveling along a third path. At least a portion of a catcher including a porous material is at least partially positioned in one of the first, second, and third paths.

Abstract: An apparatus for controlling errant ink drops in an inkjet printer having a plurality of nozzles for ejecting ink drops along a droplet trajectory and printing the ejected ink drops onto a receiver, including: at least one airflow channel arranged to provide a non-uniform airflow pattern located along a portion of the droplet trajectory, wherein the apparatus is in close proximity to the plurality of nozzles and prior to the receiver, such that the non-uniform airflow pattern provides compensation for errors in the printing of the ejected ink drops on the receiver and means for moving air in the airflow channel.

Abstract: An inkjet printhead for printing an image on a printing medium is provided that includes a substrate having an interior and a nozzle face, a plurality of nozzles having outlets in the nozzle face, an electronically-operated droplet deflector disposed adjacent to each of the nozzle outlets, and feedthroughs for connecting the droplet deflector to power and image data circuits through the substrate interior. The feedthroughs include bores disposed through the substrate for accommodating conductors connected between the droplet deflectors and power and image data control circuits of the printer. The feedthroughs may take the form of bores either coated or filled with electrically-conductive material. The use of feedthroughs through the printhead substrate avoids the manufacture of an undesirably high density of connectors and conductors on the nozzle face and facilitates the manufacture of smooth and flat nozzle faces which are easily cleaned during the printing operation by wiping mechanisms.

Abstract: Drop-on-demand ink jet printer capable of directional control of ink drop ejection and method of assembling the method. The method comprises a print head body having an ink ejection orifice adapted to poise an ink meniscus thereat about a center axis passing through the orifice. A deflector is coupled to the print head body and is adapted to be in communication with the poised meniscus for lowering surface tension of a region of the poised meniscus. The poised meniscus deflects away from the region of lower surface tension and away from the center axis to define a deflected meniscus, whereby an ink drop separated from the deflected meniscus travels at an angle with respect to the center axis, so that the ink drop can strike a receiver at any one of a plurality of predetermined locations on a print line.

Abstract: A continuous inkjet printing apparatus is provided. The apparatus includes a printhead having a two dimensional nozzle array. The two dimensional nozzle array includes a first nozzle row being disposed in a first direction and a second nozzle row being disposed displaced and offset relative to the first nozzle row. A drop forming mechanism is positioned relative to the nozzle rows and is operable in a first state to form drops having a first volume travelling along a path and in a second state to form drops having a second volume travelling along the same path. A system applies force to the drops travelling along the path with the force being applied in a direction such that the drops having the first volume diverge from the path.