Abstract: A method and system for building, in at least two stages, an unvulcanized tire carcass (30). The system (20) incorporates a first stage tire building drum (22) on which predetermined, unvulcanized tire building components are layered to form a cylindrically shaped, unvulcanized tire carcass (30), a second stage shaping drum (24) on which the carcass (30) is shaped into a shape suitable for subsequent molding and vulcanization, and a bead tube transfer device (28) that positions tire beads (32a, 32b) on the carcass (30) that is built up on the first stage drum (22) and then transfer the tire carcass (30) and its tire beads between the first and second stage drums while precisely maintaining the axial separation distance between the beads.

Abstract: This invention relates to a segmental tire building drum (10) for laminating tire components (103, 106) having a plurality of circumferentially spaced, radially movable base segments (30) each having a secondary segment (50) radially movable relative to the base segment for providing a cylindrical flat surface to support each of the tire components as it is applied and spliced on the building drum and to compensate for thickened edges of the tire components applied to the tire building drum.