Abstract: A molten material apparatus can include a container including a wall at least partially defining a containment area and an opening extending through the wall. The molten material apparatus can include a protective sleeve mounted at least partially within the opening of the wall of the container. A thermocouple can be positioned within an internal bore of the protective sleeve. A method of processing molten material can include inserting a thermocouple into a protective sleeve fabricated from a refractory ceramic material, and measuring a temperature of material within a containment area of a container with the thermocouple.

Abstract: A prefmer (28) is described and includes a chamber (34) for receiving molten glass exiting a submerged combustion melter. The prefmer (28) also includes a foam breaker (36) and an exit conduit (38). The molten glass holding chamber includes a top portion (42), a bottom portion (40), and an enclosing sidewall (44). The top portion (42) includes an opening to accommodate the foam breaker (36), which is positioned to break the glass bubbles within the chamber. The exit conduit (38) resides within the chamber (34) and is in fluid communication with an outlet (68) in the sidewall (44) The exit conduit (38) is positioned to permit molten glass to flow from the lower section of the chamber to the outlet (68) and to the next stage of processing, typically a finer.

Abstract: A laminate fusion draw apparatus including: a core isopipe having a first core melter; a clad isopipe having a clad melter; a first core down comer between the core melter and the core isopipe; and a second clad down comer between the clad melter and the clad isopipe, the second clad down comer having an independently adjustable linear and horizontal position with respect to a fixed horizontal position of the first down comer, and the core melter and the clad melter are linearly moveable for relative movement in the same or opposite horizontal direction, as described herein. Also disclosed is a method of using the apparatus where the first core down comer remains substantially centered or concentric on the first inlet tube, and the second clad down comer remains substantially centered or concentric on the second inlet tube.

Abstract: An apparatus for forming laminated sheet glass comprises a first upper pipe and a lower pipe and an adjustment mechanism comprising first and second first-upper-pipe suspension rods supported by a first horizontally extending support member, third and fourth first-upper-pipe suspension rods supported by a second horizontally extending support member the first upper pipe supported, directly or indirectly, by the first, second, third, and fourth first-upper-pipe suspension rods, a first and second lower-pipe suspension rod supported by the first horizontally extending support member and a third and fourth lower-pipe suspension rod and supported by the second horizontally extending support member, lower pipe supported, directly or indirectly, by the first, second, third, and fourth lower-pipe suspension rods, each respective rod suspended so as to be horizontally adjustable and independently vertically adjustable.

Abstract: A laminate fusion draw apparatus including: a core isopipe having a first core melter; a clad isopipe having a clad melter; a first core down comer between the core melter and the core isopipe; and a second clad down comer between the clad melter and the clad isopipe, the second clad down comer having an independently adjustable linear and horizontal position with respect to a fixed horizontal position of the first down comer, and the core melter and the clad melter are linearly moveable for relative movement in the same or opposite horizontal direction, as described herein. Also disclosed is a method of using the apparatus where the first core down comer remains substantially centered or concentric on the first inlet tube, and the second clad down comer remains substantially centered or concentric on the second inlet tube.

Abstract: Methods and apparatus for producing display quality glass sheets are provided in which the batch materials for making the sheets are melted in a furnace whose glass-engaging surfaces comprise zirconia (ZrO2). By using molybdenum electrodes, instead of the conventional tin electrodes, to electrically heat the molten glass, the wear rate per unit area of the furnace's glass-engaging, zirconia-containing surfaces are reduced by more than 50%, thus reducing zirconia levels (solid+dissolved) in the finished glass by at least a similar amount. As a consequence of this reduction, rejection rates of finished glass sheets are lowered, which is of particular value in the production of glass sheets of large dimensions, as desired by display manufacturers and other users of such sheets.

Abstract: Stir chambers for stirring molten glass are disclosed. The stir chambers include a support frame, a sealing article, and a removable cover panel. The stir chambers also include a gland coupled to one of the support frame or the removable cover panel, and into which the sealing article is inserted. The stir chambers further include a seal land coupled to one of the support frame or the removable cover panel. The sealing article includes a plurality of ceramic filaments bundled together to form a core portion and a jacket portion that includes a plurality of ceramic filaments woven together. The removable cover panel is coupled to the support frame such that at least a portion of the seal land is positioned inside the gland to compress the sealing article.

Abstract: A chamber (101, 201), for holding molten glass (113, 202) having a free surface (114, 203), includes a bellows (4, 204), a sealing ring (10, 210), and a cover (30, 50, 230). The bellows is coupled to the chamber, and the sealing ring is coupled to the bellows. The sealing ring may include one or more various devices, associated with operation of the chamber, including: an atmosphere supply tube (14, 214), an electric lead (12), a pressure differential sensor (16, 216), a thermo couple, an oxygen sensor, and/or an auxiliary port (18). The sealing ring further includes an upper opening (21) having an inner diameter (22). The cover is removably coupled to the sealing ring and extends over the sealing-ring-upper-opening inner diameter, wherein the sealing ring is disposed between the cover and the chamber. The cover may include various separately removable sections (30, 32, 34, 35, 37, 50, 52, 54).

Abstract: An apparatus for use in controlling a temperature of an oblong-shaped molten glass-carrying vessel, such as a conduit for transporting the molten glass from one location to another location, by flowing a current through the vessel. The apparatus comprises a metal flange comprising a plurality of electrically-conductive rings that include an inner ring joined to the vessel's exterior wall and an outer ring surrounding the inner ring. The inner ring, for example, may include an outer perimeter that is substantially oblong. In some embodiments the inner ring comprises a notch that aids in making current density more uniform. In some examples the width of the inner ring, excluding the notch, does not substantially vary as a function of angular position relative to the vessel.

Abstract: Methods and apparatus for producing display quality glass sheets are provided in which the batch materials for making the sheets are melted in a furnace whose glass-engaging surfaces comprise zirconia (ZrO2). By using molybdenum electrodes, instead of the conventional tin electrodes, to electrically heat the molten glass, the wear rate per unit area of the furnace's glass-engaging, zirconia-containing surfaces are reduced by more than 50%, thus reducing zirconia levels (solid+dissolved) in the finished glass by at least a similar amount. As a consequence of this reduction, rejection rates of finished glass sheets are lowered, which is of particular value in the production of glass sheets of large dimensions, as desired by display manufacturers and other users of such sheets.

Abstract: Stir chambers for stirring molten glass are disclosed. The stir chambers include a support frame, a sealing article, and a removable cover panel. The stir chambers also include a gland coupled to one of the support frame or the removable cover panel, and into which the sealing article is inserted. The stir chambers further include a seal land coupled to one of the support frame or the removable cover panel. The sealing article includes a plurality of ceramic filaments bundled together to form a core portion and a jacket portion that includes a plurality of ceramic filaments woven together. The removable cover panel is coupled to the support frame such that at least a portion of the seal land is positioned inside the gland to compress the sealing article.

Abstract: An oblong conduit (13) for conditioning molten glass is disclosed. The wall (23) of the conduit is composed of a precious metal, e.g., a platinum-rhodium alloy, and can be equipped with precious metal tabs (29) for supporting the upper surface (25) of the wall so as to reduce sag of that surface at such times as the conduit is at an elevated temperature and is not filled with glass. The precious metal tabs (29) can be received in channels (31) formed in a refractory support structure (27). The refractory support structure (27) can be a laminate of two layers (33,35), where one of the layers (33) has a smaller grain structure than the other layer (35), the layers being held together by an adhesive (37).

Abstract: An apparatus for use in controlling a temperature of an oblong-shaped molten glass-carrying vessel, such as a conduit for transporting the molten glass from one location to another location, by flowing a current through the vessel. The apparatus comprises a metal flange comprising a plurality of electrically-conductive rings that include an inner ring joined to the vessel's exterior wall and an outer ring surrounding the inner ring. The inner ring, for example, may include an outer perimeter that is substantially oblong. In some embodiments the inner ring comprises a notch that aids in making current density more uniform. In some examples the width of the inner ring, excluding the notch, does not substantially vary as a function of angular position relative to the vessel.

Abstract: A method for fining a glass melt comprises providing a glass melt in a melting vessel, moving the glass melt to a fining vessel via a first channel, and physically introducing gas bubbles to the glass melt in the fining vessel to form a fined glass, wherein the melting vessel and the fining vessel are in a horizontal orientation with respect to each other.

Abstract: An oblong conduit (13) for conditioning molten glass is disclosed. The wall (23) of the conduit is composed of a precious metal, e.g., a platinum-rhodium alloy, and can be equipped with precious metal tabs (29) for supporting the upper surface (25) of the wall so as to reduce sag of that surface at such times as the conduit is at an elevated temperature and is not filled with glass. The precious metal tabs (29) can be received in channels (31) formed in a refractory support structure (27). The refractory support structure (27) can be a laminate of two layers (33,35), where one of the layers (33) has a smaller grain structure than the other layer (35), the layers being held together by an adhesive (37).

Abstract: An oblong conduit (13) for conditioning molten glass is disclosed. The wall (23) of the conduit is composed of a precious metal, e.g., a platinum-rhodium alloy, and can be equipped with precious metal tabs (29) for supporting the upper surface (25) of the wall so as to reduce sag of that surface at such times as the conduit is at an elevated temperature and is not filled with glass. The precious metal tabs (29) can be received in channels (31) formed in a refractory support structure (27). The refractory support structure (27) can be a laminate of two layers (33,35), where one of the layers (33) has a smaller grain structure than the other layer (35), the layers being held together by an adhesive (37).

Abstract: A sealing apparatus for use in conveying molten glass from a first vessel to a second vessel, wherein at least a portion of the first vessel is nested within the second vessel without contact between the first and second vessels, and a flexible member comprising a gas-tight seal separates an atmosphere enclosed by the sealing apparatus and an ambient atmosphere. The sealing apparatus is useful for flexibly sealing a non-contact joint between conduits for supplying molten glass to a forming body.

Abstract: An electrode holder for use in a furnace for melting a batch material to form molten glass is disclosed comprising a refractory coated nose member presented to and in contact with a molten glass material contained within the furnace. The refractory coating is preferably a flame- or plasma-sprayed ceramic such as alumina or zirconia. That protects the nose member from corrosion from the hot molten glass.

Abstract: A sealing apparatus for use in conveying molten glass from a first vessel to a second vessel, wherein at least a portion of the first vessel is nested within the second vessel without contact between the first and second vessels, and a flexible member comprising a gas-tight seal separates an atmosphere enclosed by the sealing apparatus and an ambient atmosphere. The sealing apparatus is useful for flexibly sealing a non-contact joint between conduits for supplying molten glass to a forming body.

Abstract: An apparatus for use in direct resistance heating of a molten glass-carrying vessel, such as a finer or connecting pipe, is provided. The apparatus comprises a flange comprises a plurality of electrically-conductive rings that include an inner ring joined to the vessel's exterior wall during use of the flange and an outer ring that receives electric current during use of the flange. The innermost ring comprises a high-temperature resistant metal preferably comprising at least 80% platinum, and the outermost ring preferably comprising at least 99.0% nickel. This combination of materials both increases the reliability of the flange and reduces its cost. Either one or both of the width or thickness of one or both of the inner or outer rings varies as a function of angular position relative to the vessel. The width and/or thickness of the inner and the outer rings with relation to each other produces a uniform current distribution in the flange and the vessel.