Abstract: A fabricated cowl for a double annular combustor of a gas turbine engine having a longitudinal axis extending therethrough, including an outer annular portion, an inner annular portion, and a middle annular portion. A plurality of circumferentially spaced radial slots are formed in at least one of the annular portions. The outer annular portion includes a plurality of circumferentially spaced windows of desired size formed therein, wherein a plurality of outer radial members connecting the outer annular portion and the middle annular portion are provided between adjacent windows therein. Similarly, the inner annular portion includes a plurality of circumferentially spaced windows of desired size formed therein, wherein a plurality of inner radial members connecting the inner annular portion and the middle annular portion are provided between adjacent windows therein.

Abstract: A method for adjusting the airflow in a turbine component having a plurality of airflow holes. The method comprises the step of depositing an overlay metallic coating on the surface of the turbine component in a manner such that at least some of the airflow holes are partially filled such that the volume of the partially filled airflow holes is changed so as to adjust the airflow through the turbine component. Also provided is a turbine component having a plurality of airflow holes, at least some of the airflow holes being partially filled with the overlay metallic coating to change the volume thereof so as to adjust the airflow through the turbine component.

Abstract: A method of applying a wear coat to a surface portion of a fuel assembly. The engine component is dipped in wax and a desired portion of the wax is removed with a fluid. The removed wax exposes a surface of the component. This surface can then be electroplated with a wear coat while the non-exposed surfaces are protected from electrodeposition.

Abstract: A combustor liner is provided having first and second annular bands which define an overlapping circumferential joint area, wherein a weld is disposed in the joint area encompassing substantially all of the axial length of the joint area. A method for producing such a combustor liner is also provided.

Abstract: A method for adjusting the airflow in a turbine component having a plurality of airflow holes. The method comprises the step of depositing an overlay metallic coating on the surface of the turbine component in a manner such that at least some of the airflow holes are partially filled such that the volume of the partially filled airflow holes is changed so as to adjust the airflow through the turbine component. Also provided is a turbine component having a plurality of airflow holes, at least some of the airflow holes being partially filled with the overlay metallic coating to change the volume thereof so as to adjust the airflow through the turbine component.

Abstract: A method of fabricating a test model of a gas turbine engine combustor dome, and the test model produced thereby. The method entails individually stamping a plurality of dome wall segments and first and second mounting band segments. Each wall segment comprises at least one cup between radially inward and outward edges of the wall segment, and an opening in the cup. At least one wall segment and its two corresponding mounting band segments are placed on a fixture that locates the opening of the wall segment, locates the first and second mounting band segments at the radially-inward and outward edges of the wall segment, and orients the wall segment to establish a dome angle of the fixtured dome assembly. The wall segment and mounting band segments are then joined while the fixtured dome assembly remains on the fixture to form at least a unitary sector of the test model.

Abstract: A process of removing deposits from through-holes in a component, such as metallic bond coat and ceramic materials from cooling holes in an air-cooled gas turbine engine. The process is particularly effective in removing a TBC material deposited in a cooling hole of a component as a result of depositing a coating of the TBC material on a surface of the component, in which the deposit is removed from the cooling hole without damaging the cooling hole or the TBC coating surrounding the cooling hole on the coated surface of the component. A preferred feature is that the cooling hole, including the entrance to the hole at a surface of the component opposite the coated surface and the coating surrounding the exit of the hole at the coated surface, exhibits improved surface characteristics that increase the discharge coefficient of the cooling hole, as evidenced by an increase in the effective area of the cooling hole.

Abstract: A method facilitates replacing a portion of a gas turbine engine combustor. The combustor includes a combustor liner and a wire-wrapped cowl assembly that includes an inner cowl and an outer cowl. The method comprises cutting through the wire-wrapped cowl assembly upstream from fastener openings used to couple the inner and outer cowls to the combustor liner, removing a portion of the cowl assembly from the combustor, and coupling a replacement cowl to the portion of the existing cowl assembly that is downstream from the cut, wherein the replacement cowl includes an inner annular portion, an outer annular portion, and a plurality of circumferentially-spaced radial ligaments extending therebetween.

Abstract: A method of fabricating a test model of a gas turbine engine combustor dome, and the test model produced thereby. The method entails individually stamping a plurality of dome wall segments and first and second mounting band segments. Each wall segment comprises at least one cup between radially inward and outward edges of the wall segment, and an opening in the cup. At least one wall segment and its two corresponding mounting band segments are placed on a fixture that locates the opening of the wall segment, locates the first and second mounting band segments at the radially-inward and outward edges of the wall segment, and orients the wall segment to establish a dome angle of the fixtured dome assembly. The wall segment and mounting band segments are then joined while the fixtured dome assembly remains on the fixture to form at least a unitary sector of the test model.

Abstract: A process of removing deposits from through-holes in a component, such as metallic bond coat and ceramic materials from cooling holes in an air-cooled gas turbine engine. The process is particularly effective in removing a TBC material deposited in a cooling hole of a component as a result of depositing a coating of the TBC material on a surface of the component, in which the deposit is removed from the cooling hole without damaging the cooling hole or the TBC coating surrounding the cooling hole on the coated surface of the component. A preferred feature is that the cooling hole, including the entrance to the hole at a surface of the component opposite the coated surface and the coating surrounding the exit of the hole at the coated surface, exhibits improved surface characteristics that increase the discharge coefficient of the cooling hole, as evidenced by an increase in the effective area of the cooling hole.

Abstract: A method for removing thermal barrier coating material from at least one opening. The method includes providing a mixture of water and a plurality of beads, and directing the mixture into the at least one opening to facilitate removing thermal barrier coating material obstructing the opening.

Abstract: A combustor liner is provided having first and second annular bands which define an overlapping circumferential joint area, wherein a weld is disposed in the joint area encompassing substantially all of the axial length of the joint area. A method for producing such a combustor liner is also provided.

Abstract: A method of stripping coating from a portion of a coated surface of a component. The method includes fastening a mask sheet to the component over a region adjacent the portion of the coated surface. The mask sheet has a contour generally corresponding to a contour of the surface of the component. A high pressure fluid jet is sprayed from a spray head toward the portion of the coated surface after the mask sheet is fastened to the component to strip the coating from the portion of the surface. After the coating is stripped from the portion of the surface, the mask sheet is removed from the component.

Abstract: A combustor for a gas turbine engine having a longitudinal axis extending therethrough, including an inner liner, an outer liner spaced radially from the inner liner, an annular dome connected to the inner and outer liners, a plurality of air/fuel mixers connected to the dome and circumferentially spaced within the dome, an outer cowl connected to the outer liner, and an inner cowl connected to the inner liner, wherein a combustion chamber is formed by the inner liner, the outer liner and the dome. The dome further includes a first end connected to a liner of the combustor, a second end spaced radially from the first end, a first portion extending rearwardly from the first end adjacent the liner, a second portion extending rearwardly from the second end and flaring radially outward from the longitudinal axis, and a nonlinear third portion connecting the first and second dome portions.

Abstract: A fabricated cowl for a double annular combustor of a gas turbine engine having a longitudinal axis extending therethrough, including an outer annular portion, an inner annular portion, and a middle annular portion. A plurality of circumferentially spaced radial slots are formed in at least one of the annular portions. The outer annular portion includes a plurality of circumferentially spaced windows of desired size formed therein, wherein a plurality of outer radial members connecting the outer annular portion and the middle annular portion are provided between adjacent windows therein. Similarly, the inner annular portion includes a plurality of circumferentially spaced windows of desired size formed therein, wherein a plurality of inner radial members connecting the inner annular portion and the middle annular portion are provided between adjacent windows therein.

Abstract: A combustor for a gas turbine engine having a longitudinal axis extending therethrough, including an inner liner, an outer liner spaced radially from the inner liner, an annular dome connected to the inner and outer liners, a plurality of air/fuel mixers connected to the dome and circumferentially spaced within the dome, an outer cowl connected to the outer liner, and an inner cowl connected to the inner liner, wherein a combustion chamber is formed by the inner liner, the outer liner and the dome. The dome further includes a first end connected to a liner of the combustor, a second end spaced radially from the first end, a first portion extending rearwardly from the first end adjacent the liner, a second portion extending rearwardly from the second end and flaring radially outward from the longitudinal axis, and a nonlinear third portion connecting the first and second dome portions.

Abstract: A cowl for use with a combustor of a gas turbine engine, the cowl includes a main body with an annular corrugation. A combustor of a gas turbine engine, the combustor includes: a hollow body defining a combustion chamber, the hollow body having a liner; an outer cowl having an annular corrugation, the cowl connecting to the liner; and an inner cowl connecting to the liner. A method of configuring a cowl for a gas turbine engine combustor, the method includes forming an annular corrugation in a main body of the cowl.

Abstract: A process of removing deposits from through-holes in a component, such as metallic bond coat and ceramic materials from cooling holes in an air-cooled gas turbine engine. The process is particularly effective in removing a TBC material deposited in a cooling hole of a component as a result of depositing a coating of the TBC material on a surface of the component, in which the deposit is removed from the cooling hole without damaging the cooling hole or the TBC coating surrounding the cooling hole on the coated surface of the component. A preferred feature is that the cooling hole, including the entrance to the hole at a surface of the component opposite the coated surface and the coating surrounding the exit of the hole at the coated surface, exhibits improved surface characteristics that increase the discharge coefficient of the cooling hole, as evidenced by an increase in the effective area of the cooling hole.

Abstract: A multi-hole cooled combustor liner is provided which reduces hot streaks and associated material distress in the liner. Areas of increased cooling hole density are disposed upstream of the primary dilution holes and in circumferential alignment with fuel cup centers. Additional cooling holes are provided in between primary dilution holes are arranged in alternating pairs of circumferentially angled holes so as to provide a converging cooling air flow in the downstream direction.

Abstract: A combustor liner has an annular shell which includes a first portion and a second portion. The first portion is provided with slot film cooling and the second portion is provided with multi-hole film cooling. The multi-hole cooling portion can be located either forward or aft of the slot film cooling portion, depending on the nature of the combustor that the liner is to be used in. In one possible embodiment, the liner includes a first annular panel, a second annular panel section joined at its forward end to the aft end of the first panel section, and a third annular panel section being joined at its forward end to the aft end of the second panel section. At least one of the panel sections has multi-hole film cooling and at least one other of the panel sections has slot film cooling.