Abstract: A high speed manufacturing process for large format aluminum bottles (up to 750 ml) based on the DWI process that uses 3xxx can body stock with high recycled content. The process can include forming a bottle preform by redrawing, drawing and ironing, and doming a cup. The bottle preform formed by the process has a diameter of about 2.5? to about 3.0?, a height of about 10.0? to about 12.5?, a wall thickness of about 0.006? to about 0.020?, and a dome depth of between about 0.400? to about 1.00?.

Abstract: A can bottom having an approximately frustoconical portion extending downwardly and inwardly from the can side wall, an annular nose portion extending downwardly from the approximately frustoconical portion, and a central portion extending upwardly and inwardly from the nose. The nose is formed by inner and outer circumferentially extending frustoconical walls that are joined by a downwardly convex arcuate portion. The inner surface of the arcuate portion of the nose has a radius of curvature adjacent the nose inner wall of at least 0.060 inch. The central portion of the can bottom has a substantially flat disc-shaped central section, having a diameter of at least about 1.40 inches, and an approximately dome-shaped and downwardly concave having a radius of curvature no greater than 1.475 inches. In a preferred embodiment of the invention, the inner surface of the arcuate portion of the nose is formed by a sector of a circle and has radius of curvature is no greater than about 0.070 inch.

Abstract: A can bottom having an approximately frustoconical portion extending downwardly and inwardly from the can side wall, an annular nose portion extending downwardly from the approximately frustoconical portion, and a central portion extending upwardly and inwardly from the nose. The nose is formed by inner and outer circumferentially extending frustoconical walls that are joined by a downwardly convex arcuate portion. The inner surface of the arcuate portion of the nose has a radius of curvature adjacent the nose inner wall of at least 0.060 inch. The central portion of the can bottom has a substantially flat disc-shaped central section, having a diameter of at least about 1.40 inches, and an approximately dome-shaped and downwardly concave having a radius of curvature no greater than 1.475 inches. In a preferred embodiment of the invention, the inner surface of the arcuate portion of the nose is formed by a sector of a circle and has radius of curvature is no greater than about 0.070 inch.

Abstract: A can bottom having an approximately frustoconical portion extending downwardly and inwardly from the can side wall, an annular nose portion extending downwardly from the approximately frustoconical portion, and a central portion extending upwardly and inwardly from the nose. The nose is formed by inner and outer circumferentially extending frustoconical walls that are joined by a downwardly convex arcuate portion. The inner surface of the arcuate portion of the nose has a radius of curvature adjacent the nose inner wall of at least 0.060 inch. The central portion of the can bottom has a substantially flat disc-shaped central section, having a diameter of at least about 1.40 inches, and an approximately dome-shaped and downwardly concave having a radius of curvature no greater than 1.475 inches. In a preferred embodiment of the invention, the inner surface of the arcuate portion of the nose is formed by a sector of a circle and has radius of curvature is no greater than about 0.070 inch.