Patents by Inventor Giovanni Cavataio
Giovanni Cavataio has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150098870Abstract: A selective catalytic reduction (SCR) catalyst includes a support layer. A copper-loaded chabazite (Cu/CHA) layer is supported on the support layer. A copper-loaded beta zeolite (Cu/beta) is supported on the Cu/CHA layer. The Cu/beta may be hydrothermally pre-aged prior to use of the SCR catalyst in a vehicle. The pre-aged Cu/beta is essentially free of phosphorous (P), calcium (Ca), zinc (Zn), sodium (Na), potassium (K), magnesium (Mg), iron (Fe), CaSO4, Ca19Zn2(PO4)14, CaZn2(PO4)2, ash, and/or soot.Type: ApplicationFiled: October 3, 2013Publication date: April 9, 2015Applicant: Ford Global Technologies, LLCInventors: CHRISTINE KAY LAMBERT, JUSTIN ANTHONY URA, GIOVANNI CAVATAIO
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Patent number: 8978360Abstract: A hydrocarbon and NOx trap and related apparatus and methods for reducing cold-start NOx emissions from an engine are provided. In one embodiment a trap includes a first, topmost layer, exposed to an exhaust gas flow path of exhaust gases from an engine, the first layer comprising a zeolite, a second layer, substantially covered by the topmost layer, the second layer comprising a NOx adsorbing material and a monolithic substrate, directly supporting the second layer and indirectly supporting the first layer, the substrate providing a substantially rigid structure of the trap. In this way, engine emissions, such as NOx and hydrocarbons may be adsorbed over the exhaust trap at low temperature and then thermally released, limiting cold start emissions beyond engines that only include a lean NOx trap.Type: GrantFiled: September 15, 2009Date of Patent: March 17, 2015Assignee: Ford Global Technologies, LLCInventors: Giovanni Cavataio, Jason Aaron Lupescu, Shane Elwart, James Michael Kerns, Michael James Uhrich
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Publication number: 20150027107Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.Type: ApplicationFiled: October 10, 2014Publication date: January 29, 2015Inventors: Joseph Robert Theis, James Michael Kerns, Michael James Uhrich, Giovanni Cavataio, Thomas G. Leone, Jeffrey Allen Doering, Todd Anthony Rumpsa
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Publication number: 20140356240Abstract: A particulate filter for use in a vehicle engine exhaust is provided which includes a catalyst containing a mixture of nickel and copper. The catalyst is impregnated into the filter substrate, which is non-reactive with nickel and copper. When used in a vehicle exhaust gas treatment system, the catalyst on the filter improves soot burn-off at low temperatures, provides improved efficiency in reducing CO and NOx emissions over the use of conventional three-way-catalyst washcoats, and provides enhanced oxygen storage capacity (OSC) and water-gas-shift (WGS) functions.Type: ApplicationFiled: June 3, 2013Publication date: December 4, 2014Applicant: Ford Global Technologies, LLCInventors: James Robert Warner, Douglas Allen Dobson, Hungwen Jen, Giovanni Cavataio
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Patent number: 8875489Abstract: A method for controlling emissions from an engine includes reducing trapped nitrogen oxides to ammonia on an LNT catalyst while concurrently oxidizing soot accumulated on the LNT catalyst, and, flowing the ammonia so formed to an SCR catalyst.Type: GrantFiled: July 2, 2012Date of Patent: November 4, 2014Assignee: Ford Global Technologies, LLCInventors: Karen Marie Adams, Yisun Cheng, Giovanni Cavataio
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Patent number: 8862370Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.Type: GrantFiled: August 2, 2012Date of Patent: October 14, 2014Assignee: Ford Global Technologies, LLCInventors: Joseph Robert Theis, James Michael Kerns, Michael James Uhrich, Giovanni Cavataio, Thomas G. Leone, Jeffrey Allen Doering, Todd Anthony Rumpsa
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Publication number: 20140144125Abstract: In one embodiment, a method for an engine comprises operating the engine with an upstream exhaust sensor, intermediate exhaust sensor, and downstream exhaust sensor each indicating rich, adjusting engine operation to operate the engine with an upstream exhaust sensor, intermediate exhaust sensor, and downstream exhaust sensor each indicating lean, adjusting engine operation to operate the engine with the upstream exhaust sensor indicating rich and the intermediate and downstream exhaust sensors each indicating lean, and indicating degradation of an SCR catalyst based on when the intermediate and downstream exhaust sensors switch from lean to rich.Type: ApplicationFiled: November 27, 2012Publication date: May 29, 2014Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Giovanni Cavataio, Jeffrey Allen Doering, Thomas G. Leone, Joseph Robert Theis, Michael James Uhrich
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Publication number: 20140106460Abstract: Methods and systems for controlling and/or diagnosing an emission control system of a vehicle having a first SCR region upstream of a second SCR region are provided herein. One exemplary method includes, indicating degradation based on a first SCR region performance during a first condition; and indicating degradation based on a second SCR region performance during a second condition, the first condition different than the second condition. In this way, different levels of degradation among different SCR regions may be used to indicate emissions levels have increased above a threshold value, for example.Type: ApplicationFiled: December 17, 2013Publication date: April 17, 2014Applicant: Ford Global Technologies, LLCInventors: Douglas Allen Dobson, Giovanni Cavataio, Ed Badillo, Christine Kay Lambert, Gang Guo
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Patent number: 8661882Abstract: Methods and systems for controlling and/or diagnosing an emission control system of a vehicle having a first SCR region upstream of a second SCR region are provided herein. One exemplary method includes, indicating degradation based on a first SCR region performance during a first condition; and indicating degradation based on a second SCR region performance during a second condition, the first condition different than the second condition. In this way, different levels of degradation among different SCR regions may be used to indicate emissions levels have increased above a threshold value, for example.Type: GrantFiled: August 10, 2012Date of Patent: March 4, 2014Assignee: Ford Global Technologies, LLCInventors: Douglas Allen Dobson, Giovanni Cavataio, Ed Badillo, Christine Kay Lambert, Gang Guo
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Publication number: 20140039781Abstract: Methods and systems are provided for improving engine exhaust emissions while enabling exhaust catalyst regeneration following an engine lean event. Prior to a VDE event, or prior to an engine idle-stop, ammonia is produced and stored on an exhaust underbody SCR catalyst. Then, during the engine restart after the VDE mode or the idle-stop, the stored ammonia is used to treat exhaust NOx species while an upstream exhaust underbody three-way catalyst is regenerated.Type: ApplicationFiled: August 2, 2012Publication date: February 6, 2014Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Joseph Robert Theis, James Michael Kerns, Michael James Uhrich, Giovanni Cavataio, Thomas G. Leone, Jeffrey Allen Doering, Todd Anthony Rumpsa
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Publication number: 20130312407Abstract: Embodiments for controlling exhaust air-fuel ratio are provided. In one example, an engine method comprises adjusting upstream exhaust air-fuel ratio to maintain a first emission control device at or below a threshold temperature, and when the upstream exhaust air-fuel ratio is below a threshold, injecting air into an exhaust passage between the first emission control device and a second emission control device to maintain downstream exhaust at a different, higher air-fuel ratio. In this way, excess emissions may be converted while maintain the emission control devices below a maximum temperature.Type: ApplicationFiled: May 25, 2012Publication date: November 28, 2013Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Gopichandra Surnilla, Giovanni Cavataio
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Publication number: 20130312391Abstract: Embodiments for controlling exhaust oxygen concentration are provided. In one example, an engine method comprises operating the engine with lean combustion, and when exhaust oxygen concentration is below a threshold, injecting air into an exhaust passage between a first emission control device and an SCR device. In this way, excess emissions may be converted while operating with lean combustion.Type: ApplicationFiled: May 25, 2012Publication date: November 28, 2013Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Giovanni Cavataio, Rachel Alison Snow, Jacqueline A. Lymburner, Joseph Robert Theis
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Patent number: 8343448Abstract: Systems and methods are provided for reducing NOx emissions from a vehicle including an engine having an exhaust. In one example, the system comprises a NOx reducing system coupled to the engine exhaust including a base metal zeolite, said NOx reducing system including a first layer with a first pore size and a second layer with a second pore size, said first pore size being smaller than said second pore size.Type: GrantFiled: September 30, 2008Date of Patent: January 1, 2013Assignee: Ford Global Technologies, LLCInventors: Giovanni Cavataio, James W. Girard, Hungwen Jen, Rachel Alison Snow, Christine Kay Lambert
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Publication number: 20120304751Abstract: Methods and systems for controlling and/or diagnosing an emission control system of a vehicle having a first SCR region upstream of a second SCR region are provided herein. One exemplary method includes, indicating degradation based on a first SCR region performance during a first condition; and indicating degradation based on a second SCR region performance during a second condition, the first condition different than the second condition. In this way, different levels of degradation among different SCR regions may be used to indicate emissions levels have increased above a threshold value, for example.Type: ApplicationFiled: August 10, 2012Publication date: December 6, 2012Applicant: Ford Global Technologies, LLCInventors: Douglas Allen Dobson, Giovanni Cavataio, Ed Badillo, Christine Kay Lambert, Gang Guo
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Publication number: 20120275978Abstract: A system and method for NOx reduction is described, with a catalytic unit including a first zeolite catalyst with a first NOx conversion performance in a first temperature range and a second NOx conversion performance, lower than said first NOx conversion performance, in a second temperature range. The catalytic unit also comprises a second zeolite catalyst with a third NOx conversion performance, lower than said first NOx conversion performance, in the first temperature range and a fourth NOx conversion performance, higher than said second and third NOx conversion performances in the second temperature range, said first temperature range being higher than said second temperature range. The system further includes a controller configured to adjust an amount of reducing agent added to the NOx reducing system responsive to a temperature of the catalytic unit.Type: ApplicationFiled: July 12, 2012Publication date: November 1, 2012Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: James W. Girard, Giovanni Cavataio, Christine Kay Lambert, Rachel Alison Snow
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Publication number: 20120269706Abstract: A method for controlling emissions from an engine includes reducing trapped nitrogen oxides to ammonia on an LNT catalyst while concurrently oxidizing soot accumulated on the LNT catalyst, and, flowing the ammonia so formed to an SCR catalyst.Type: ApplicationFiled: July 2, 2012Publication date: October 25, 2012Applicant: Ford Global Technologies, LLCInventors: Karen Marie Adams, Yisun Cheng, Giovanni Cavataio
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Patent number: 8273315Abstract: Systems and methods are provided for reducing exhaust NOx species using a monolith substrate having a plurality of channels configured with radially varying cell density. An injector injects reductant into the substrate unobstructedly, without use of a mixer. In some embodiments, a twist angle of the channels is based on a distance from an inlet of the substrate and varies exponentially as a function of the distance.Type: GrantFiled: August 9, 2010Date of Patent: September 25, 2012Assignee: Ford Global Technologies, LLCInventors: Jeong Yeol Kim, Giovanni Cavataio
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Patent number: 8240194Abstract: Methods and systems for controlling and/or diagnosing an emission control system of a vehicle having a first SCR region upstream of a second SCR region are provided herein. One exemplary method includes, indicating degradation based on a first SCR region performance during a first condition; and indicating degradation based on a second SCR region performance during a second condition, the first condition different than the second condition. In this way, different levels of degradation among different SCR regions may be used to indicate emissions levels have increased above a threshold value, for example.Type: GrantFiled: July 30, 2009Date of Patent: August 14, 2012Assignee: Ford Global Technologies, LLCInventors: Douglas Allen Dobson, Giovanni Cavataio, Ed Badillo, Christine Kay Lambert, Gang Guo
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Patent number: 8225597Abstract: A system and method for NOx reduction is described, with a catalytic unit including a first zeolite catalyst with a first NOx conversion performance in a first temperature range and a second NOx conversion performance, lower than said first NOx conversion performance, in a second temperature range. The catalytic unit also comprises a second zeolite catalyst with a third NOx conversion performance, lower than said first NOx conversion performance, in the first temperature range and a fourth NOx conversion performance, higher than said second and third NOx conversion performances in the second temperature range, said first temperature range being higher than said second temperature range. The system further includes a controller configured to adjust an amount of reducing agent added to the NOx reducing system responsive to a temperature of the catalytic unit.Type: GrantFiled: September 30, 2008Date of Patent: July 24, 2012Assignee: Ford Global Technologies, LLCInventors: James W. Girard, Giovanni Cavataio, Christine Kay Lambert, Rachel Alison Snow
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Patent number: 8209961Abstract: A method of managing vapors generated from an ammonia-containing reductant delivery system for a vehicle is described. The method may include storing ammonia containing vapors generated in the reductant delivery system during engine-off and then purging said stored ammonia into an exhaust of the engine to react in a catalyst in the exhaust flow during engine operation.Type: GrantFiled: May 28, 2010Date of Patent: July 3, 2012Assignee: Ford Global Technologies, LLCInventors: Christopher Oberski, Giovanni Cavataio, Michiel J. Van Nieuwstadt, Timothy Webb, William Ruona