Abstract: A molded case circuit breaker is provided. The molded case circuit breaker includes a molded base defining at least one cavity and a tie bar coupled to the molded base and extending across the cavity. The tie bar is configured to reduce fracture and separation of the molded base during a high pressure event.

Abstract: In one embodiment, a molded case circuit breaker is provided. The molded case circuit breaker includes a molded base defining at least one cavity and a tie bar coupled to the molded base and extending across the cavity. The tie bar is configured to reduce fracture and separation of the molded base during a high pressure event.

Abstract: A trip unit for use with a circuit protection device including a trip mechanism includes a support bracket and a magnet member coupled to the support bracket. The magnet member is configured to emit a magnetic field when a current is transmitted through the trip mechanism. The magnet member includes a first side portion, a second side portion, and a rear portion coupled between the first side portion and the second side portion. The trip unit also includes a pivot arm pivotally coupled to the support bracket. The pivot arm includes a first end, a second end, and a curved portion coupled to the first end and the second end. The pivot arm is configured to pivot towards the magnet member to cause the trip mechanism to interrupt the current when the current exceeds a first threshold.

Abstract: A trip unit for use with a circuit protection device including a trip mechanism includes a support bracket and a magnet member coupled to the support bracket. The magnet member is configured to emit a magnetic field when a current is transmitted through the trip mechanism. The magnet member includes a first side portion, a second side portion, and a rear portion coupled between the first side portion and the second side portion. The trip unit also includes a pivot arm pivotally coupled to the support bracket. The pivot arm includes a first end, a second end, and a curved portion coupled to the first end and the second end. The pivot arm is configured to pivot towards the magnet member to cause the trip mechanism to interrupt the current when the current exceeds a first threshold.

Abstract: A circuit breaker subassembly is disclosed. The subassembly includes a base, an operating mechanism, a one-piece non-conductive rotor disposed within the base, and a plurality of sets of contact arms supported by the rotor. The rotor is disposed in operable connection with the operating mechanism and includes a rotational degree of freedom relative to the base with portions of the rotor disposed between each set of the plurality of sets of contact arms to define separation portions. The operating mechanism includes a frame disposed within the base, a cradle in pivotal connection with the frame, an upper link in pivotal connection with the cradle, and a lower link having a first end and a second end, the first end in pivotal connection with the upper link and the second end in pivotal connection with the rotor at the separation portions.

Abstract: A contact arm assembly and a method for assembling the contact arm assembly are provided. The contact arm assembly includes a first contact arm having a first end portion and a second end portion. The first end portion has a first contact disposed thereon and a first spring holder portion disposed thereon. The second end portion has a first tab member for coupling a first braided strap thereto. The first contact arm has a first pivot aperture extending therethrough. The contact arm assembly further includes first and second side plates. The first side plate is disposed proximate to a first side of the first contact arm and the second side plate is disposed proximate to a second side of the first contact arm.

Abstract: A contact arm assembly and a method for assembling the contact arm assembly are provided. The contact arm assembly includes a first contact arm having a first end portion and a second end portion. The first end portion has a first contact disposed thereon and a first spring holder portion disposed thereon. The second end portion has a first tab member for coupling a first braided strap thereto. The first contact arm has a first pivot aperture extending therethrough. The contact arm assembly further includes first and second side plates. The first side plate is disposed proximate to a first side of the first contact arm and the second side plate is disposed proximate to a second side of the first contact arm.

Abstract: A circuit breaker subassembly is disclosed. The subassembly includes a base, an operating mechanism, a one-piece non-conductive rotor disposed within the base, and a plurality of sets of contact arms supported by the rotor. The rotor is disposed in operable connection with the operating mechanism and includes a rotational degree of freedom relative to the base with portions of the rotor disposed between each set of the plurality of sets of contact arms to define separation portions. The operating mechanism includes a frame disposed within the base, a cradle in pivotal connection with the frame, an upper link in pivotal connection with the cradle, and a lower link having a first end and a second end, the first end in pivotal connection with the upper link and the second end in pivotal connection with the rotor at the separation portions.

Abstract: A contact arm assembly having a contact arm module is disclosed. The contact arm module includes a set of contact arms, two side plates, a pivot pin, and a set of springs. Each contact arm includes a pivot hole, two contacts, and two spring holders. The two side plates are disposed on an opposing side of the set of contact arms, each side plate having a pivot hole, and first and second support anchors. A first spring support is disposed at the first support anchors of each side plate, and a second spring support is disposed at the second support anchors of each side plate. The pivot pin is disposed through the pivot holes of the set of contact arms and the pivot holes of the two side plates. The set of springs are disposed between one of the first and second spring supports and one of the spring holders of the set of contact arms.

Abstract: A neutral pole for a multipole circuit breaker is disclosed. The circuit breaker includes a housing, a plurality of contact arms for opening and closing an electrical circuit, and an operating mechanism for driving the contact arms. The neutral pole includes a neutral housing, a conduction path within the neutral housing having a neutral arm arranged to open and close the conduction path, a bias spring configured to exert a first bias moment on the neutral arm when the conduction path is closed, a spring support configured to support the bias spring, a rotor pivotally arranged within the neutral housing and configured to displace the neutral arm and to open the conduction path, and a drive pin configured to couple the rotor to the multipole circuit breaker. The spring support is fixedly arranged at the neutral housing. The rotor is responsive to the opening and closing action of the operating mechanism of the multipole circuit breaker.

Abstract: A neutral pole for a multipole circuit breaker is disclosed. The circuit breaker includes a housing, a plurality of contact arms for opening and closing an electrical circuit, and an operating mechanism for driving the contact arms. The neutral pole includes a neutral housing, a conduction path within the neutral housing having a neutral arm arranged to open and close the conduction path, a bias spring configured to exert a first bias moment on the neutral arm when the conduction path is closed, a spring support configured to support the bias spring, a rotor pivotally arranged within the neutral housing and configured to displace the neutral arm and to open the conduction path, and a drive pin configured to couple the rotor to the multipole circuit breaker. The spring support is fixedly arranged at the neutral housing. The rotor is responsive to the opening and closing action of the operating mechanism of the multipole circuit breaker.

Abstract: An operating mechanism controls and trips a separable contact structure arranged in a protected circuit. The mechanism includes a frame, a drive member pivotally coupled to the frame, a spring pivotally connecting the drive member to a drive connector, an upper link pivotally seated on the drive connector, a lower link member pivotally coupled to the drive connector, a crank member pivotally coupled to the lower link member for interfacing the separable contact structure, and a cradle member pivotally secured to the frame and pivotally securing the upper link. The cradle member is configured for being releasably engaged by a latch assembly, which is displaced upon occurrence of a predetermined condition in the circuit such as a trip condition. The mechanism is movable between a tripped position, a reset position, an off position, and an on position. Spacers are operatively positioned between movable members, and protrusions are operatively formed on the enclosure of the contact structure.

Abstract: An auxiliary switch activation mechanism is provided for use with a circuit breaker having an auxiliary switch and an operating mechanism for opening and closing main electrical contacts. The auxiliary switch activation mechanism includes a lever having a first end removably connectable to the operating mechanism, a second end of said lever removably connectable to the auxiliary switch, and a spring, mechanically coupled to the lever, which imparts a rotational bias on the lever. The lever provides an assisting force to the operating mechanism for opening the main electrical contacts.

Abstract: An operating mechanism controls and trips a separable contact structure arranged in a protected circuit. The mechanism includes a frame, a drive member pivotally coupled to the frame, a spring pivotally connecting the drive member to a drive connector, an upper link pivotally seated on the drive connector, a lower link member pivotally coupled to the drive connector, a crank member pivotally coupled to the lower link member for interfacing the separable contact structure, and a cradle member pivotally secured to the frame and pivotally securing the upper link. The cradle member is configured for being releasably engaged by a latch assembly, which is displaced upon occurrence of a predetermined condition in the circuit such as a trip condition. The mechanism is movable between a tripped position, a reset position, an off position, and an on position. Spacers are operatively positioned between movable members, and protrusions are operatively formed on the enclosure of the contact structure.

Abstract: An operating handle assembly is provided having an improved handle engagement arrangement, thereby enabling the operating handle assembly to be adaptable for both human and machine interaction without the requirement of special attachment hardware. An operating handle assembly having a handle base and handle stem can accept a first handle extension suitable for human interaction or a second handle extension suitable for machine interaction. Assembly features provide for proper assembly of the handle extension to the handle stem while maintaining appropriate electrical clearances to live parts. The two part operating handle assembly, handle base with handle stem plus handle extension, provides for improved manufacturability of the host device, whereby the end-use construction of the host device need not be identified until a late point in the production cycle. The host device may be, but is not limited to, a standard circuit breaker, a rotary circuit breaker, a switch, or a disconnect device.

Abstract: An auxiliary switch activation mechanism is provided for use with a circuit breaker having an auxiliary switch and an operating mechanism for opening and closing main electrical contacts. The auxiliary switch activation mechanism includes a lever having a first end removably connectable to the operating mechanism, a second end of said lever removably connectable to the auxiliary switch, and a spring, mechanically coupled to the lever, which imparts a rotational bias on the lever. The lever provides an assisting force to the operating mechanism for opening the main electrical contacts.

Abstract: A circuit breaker assembly includes first and second rotary contact assemblies mountable to a base member, a circuit breaker operating mechanism mounted to the first rotary contact assembly, and a trip bar in mechanical communication with the first rotary contact assembly and the circuit breaker operating mechanism. The rotary contact assemblies each include rotors rotatable about axes therethrough and movable contact arms pivotally mounted within the rotors. The circuit breaker operating mechanism serves to position the rotors to separate movable contacts thereon from fixed contacts. A trip override device includes spring links operably connected via springs to each of the rotors of the rotary contact assemblies and the trip bar. The trip bar comprises trip levers protruding radially therefrom and being in mechanical communication with the rotary contact assemblies.

Abstract: A draw out interlock mechanism comprises a draw out trip arm pivotally attached in a draw out circuit breaker and an interlock activating assembly attached to a the draw out circuit breaker. The draw out trip arm comprises a first extension on a first end and a second extension on a second end. The first extension is positioned to interact with a trip latch of the operating mechanism. The interlock activating assembly comprises an extended arm and a camming arm, which are pivotally attached to a pin supported by a mounting bracket attached to the draw out circuit breaker. The extended arm extends through an aperture in the draw out circuit breaker with an end thereof proximate to the second extension of the draw out trip arm.

Abstract: An operating mechanism controls and trips a separable contact structure arranged in a protected circuit. The mechanism includes a frame, a drive member pivotally coupled to the frame, a spring pivotally connecting the drive member to a drive connector, an upper link pivotally seated on the drive connector, a lower link member pivotally coupled to the drive connector, a crank member pivotally coupled to the lower link member for interfacing the separable contact structure, and a cradle member pivotally secured to the frame and pivotally securing the upper link. The cradle member is configured for being releasably engaged by a latch assembly, which is displaced upon occurrence of a predetermined condition in the circuit such as a trip condition. The mechanism is movable between a tripped position, a reset position, an off position, and an on position. Spacers are operatively positioned between movable members, and protrusions are operatively formed on the enclosure of the contact structure.

Abstract: An operating mechanism controls and trips a separable contact structure arranged in a protected circuit. The mechanism includes a frame, a drive member pivotally coupled to the frame, a spring pivotally connecting the drive member to a drive connector, an upper link pivotally seated on the drive connector, a lower link member pivotally coupled to the drive connector, a crank member pivotally coupled to the lower link member for interfacing the separable contact structure, and a cradle member pivotally secured to the frame and pivotally securing the upper link. The cradle member is configured for being releasably engaged by a latch assembly, which is displaced upon occurrence of a predetermined condition in the circuit such as a trip condition. The mechanism is movable between a tripped position, a reset position, an off position, and an on position. Spacers are operatively positioned between movable members, and protrusions are operatively formed on the enclosure of the contact structure.