Abstract: A tube assembly for use in a heat exchanger is made by arranging a first corrugated fin structure between one broad, flat side of a tube and a side sheet, and arranging a second corrugated fin between another broad and flat side of a tube and another side sheet. Compressive forces are applied to the opposite faces of the side sheets to place crests and troughs of the corrugated fin structures into contact with the side sheets and the broad, flat sides, and the assembly is brazed.

Abstract: A tube for use in a heat exchanger tube assembly is made by forming a round tube, reducing the diameter of an end section of the round tube, and flattening another section of the round tube. A transition zone is partially created by reducing of the diameter, and is further created by flattening the tube.

Abstract: A tube assembly for use in a heat exchanger includes a flat section with broad and flat opposing tube sides. Fin structures are bonded to the broad and flat tube sides in the flat section, and side sheets are bonded to the opposite ends of the fin structures. The flat section of the tube is located between cylindrical end sections adapted to be inserted into grommets. The construction of the tube assembly provides a stiff structure to survive insertion and removal of tube assemblies to and from a heat exchanger, for example, a radiator for heavy duty equipment.

Abstract: A tube assembly for use in a heat exchanger includes a flat section with broad and flat opposing tube sides. Fin structures are bonded to the broad and flat tube sides in the flat section, and side sheets are bonded to the opposite ends of the fin structures. The flat section of the tube is located between cylindrical end sections adapted to be inserted into grommets. The construction of the tube assembly provides a stiff structure to survive insertion and removal of tube assemblies to and from a heat exchanger, for example, a radiator for heavy duty equipment.

Abstract: A tube assembly for use in a heat exchanger is made by arranging a first corrugated fin structure between one broad, flat side of a tube and a side sheet, and arranging a second corrugated fin between another broad and flat side of a tube and another side sheet. Compressive forces are applied to the opposite faces of the side sheets to place crests and troughs of the corrugated fin structures into contact with the side sheets and the broad, flat sides, and the assembly is brazed.

Abstract: A tube for use in a heat exchanger tube assembly is made by forming a round tube, reducing the diameter of an end section of the round tube, and flattening another section of the round tube. A transition zone is partially created by reducing of the diameter, and is further created by flattening the tube.

Abstract: A tube for use in a tube assembly for a heat exchanger includes a flat section located away from a tube end. The flat section includes broad, flat, parallel tube sides joined by narrow sides so that the tube is relatively thin in one direction. A cylindrical section extends from the end of the tube, and a transition section connects the cylindrical section and the flat tube section. The geometry of the transition section provides resistance to bending at the intersection between the flat tube section and the transition section.