Patents by Inventor Giuseppe Corallo
Giuseppe Corallo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12728762Abstract: A mild hybrid electric vehicle includes an engine; a low voltage electric starter/generator motor of a belt-driven starter/generator (BSG) unit connected to a crankshaft of the engine, wherein the electric starter/generator motor is powered by a low voltage battery system; a hybrid dual clutch transmission (DCT) coupled to an output of the engine, wherein the DCT includes an electric traction motor; and a control system configured to control the engine, the dual clutch hybrid transmission and the electric traction motor to charge the high voltage battery system while the vehicle is in a standstill condition or a neutral gear state and the low voltage motor of the BSG unit is not used to charge the high voltage battery.Type: GrantFiled: February 5, 2024Date of Patent: September 8, 2026Assignee: FCA US LLCInventors: Zachary L Tuller, Gaurav S Sadekar, Nadirsh D Patel, Indrasen S Karogal, Alessandro Lelli, Dario Morina, Pier Luca Di Gristina, Paolo Olivieri, Ashay Sharma, Frederico de Bosio, Giuseppe Corallo
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Patent number: 12691866Abstract: A hybrid electric vehicle (HEV) includes an internal combustion engine, an electric traction motor, a belt starter generator (BSG) unit, a low voltage battery system including a low voltage battery, and a high voltage battery system including a high voltage traction battery. A DC/DC converter is configured to convert high voltage from the high voltage battery system into low voltage to charge the low voltage battery and support low voltage loads. A powertrain control system configured for reducing HEV CO2 emissions includes a controller configured to control an output voltage setpoint of the DC/DC converter and the BSG unit. The controller is configured to selectively increase or decrease the output voltage setpoints of the DC/DC converter and/or the BSG unit to reduce high voltage battery power consumption to thereby avoid or delay turning on the internal combustion engine to reduce CO2 emissions.Type: GrantFiled: October 18, 2023Date of Patent: July 28, 2026Inventors: Zhentao Xie, Alessandro Lelli, Paolo Olivieri, Rudolf Kharpuri, Giuseppe Corallo, Pier Luca DiGristina, Dario Morina, Federico de Bosio
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Patent number: 12515672Abstract: An electrified vehicle includes a transmission having shiftable gears, an electric motor coupled for common therewith, and a synchronizer controllable for coupling the transmission to a driveline; friction brakes; a control system including a hybrid control unit, a brake control unit and a transmission control unit, wherein the hybrid control unit functions as a supervisory controller over the transmission control unit and the brake control unit and wherein the hybrid control unit is configured to coordinate control among the transmission control unit and brake control unit to compensate for unavailability of electric motor regeneration torque during an upcoming transmission gear shift event and blend in the friction brakes to provide a continuous and smooth deceleration of the electrified vehicle during the transmission shift event.Type: GrantFiled: February 5, 2024Date of Patent: January 6, 2026Assignee: FCA US LLCInventors: Indrasen Karogal, Gaurav Sadekar, Nadirsh Patel, Dario Morina, Alessandro Lelli, Giuseppe Corallo, Pier Luca Di Gristina, Paolo Olivieri, Xin Diao, Federico de Bosio
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Patent number: 12503098Abstract: A hybrid electric vehicle includes: a dual clutch transmission having first and second sub-transmissions having respective first and second clutches and first and second synchronizers, and an electric motor rotationally coupled to the second sub-transmission for common rotation therewith; and a control system including a hybrid controller and a transmission controller with the HCP being a supervisory controller, wherein the control system is configured to execute an engine clutch start procedure using the electric motor, and wherein the procedure eliminates hard vehicle speed limits, provides smooth wheel torque during the procedure, and increases a number of transmission gears available for the procedure.Type: GrantFiled: February 5, 2024Date of Patent: December 23, 2025Assignee: FCA US LLCInventors: Indrasen Karogal, Zachary L Tuller, Nadirsh Patel, Dario Morina, Alessandro Lelli, Giuseppe Corallo, Pier Luca Di Gristina, Paolo Olivieri, Gaurav S Sadekar, Federico de Bosio, Allwyn Bhakare, Naresh Sathyamoorthy
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Patent number: 12497045Abstract: A hybrid electric vehicle (HEV) includes an internal combustion engine, an electric traction motor, a motor/generator, and a transmission. A launch control system includes a controller having one or more processors programmed to (A) operate the HEV in a vehicle launch preparation phase while the HEV is at a standstill, including (i) commanding the internal combustion engine to an engine speed launch target, (ii) performing a spark retardation on the internal combustion engine to limit wheel torque and generate an engine airflow torque reserve, and (iii) commanding zero torque to the electric traction motor; and (B) operate the HEV in a vehicle launch phase, including (i) reducing or removing the spark retardation, and (ii) commanding the electric traction motor to operate at a predetermined torque, to thereby utilize the engine airflow torque reserve in combination with the electric traction motor to provide increased vehicle acceleration.Type: GrantFiled: February 1, 2024Date of Patent: December 16, 2025Assignee: FCA US LLCInventors: Giuseppe Corallo, Gaurav Sadekar, Nadirsh Patel, Indrasen Karogal, Christoph Tischendorf, Alessandro Lelli, Dario Morina, Pier Luca Di Gristina, Paolo Olivieri, Ashay Sharma, Frederico de Bosio
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Publication number: 20250128693Abstract: A hybrid electric vehicle (HEV) includes an internal combustion engine, an electric traction motor, a belt starter generator (BSG) unit, a low voltage battery system including a low voltage battery, and a high voltage battery system including a high voltage traction battery. A DC/DC converter is configured to convert high voltage from the high voltage battery system into low voltage to charge the low voltage battery and support low voltage loads. A powertrain control system configured for reducing HEV CO2 emissions includes a controller configured to control an output voltage setpoint of the DC/DC converter and the BSG unit. The controller is configured to selectively increase or decrease the output voltage setpoints of the DC/DC converter and/or the BSG unit to reduce high voltage battery power consumption to thereby avoid or delay turning on the internal combustion engine to reduce CO2 emissions.Type: ApplicationFiled: October 18, 2023Publication date: April 24, 2025Inventors: Zhentao Xie, Alessandro Lelli, Paolo Olivieri, Rudolph Kharpuri, Giuseppe Corallo, Pier Luca DiGristina, Dario Morina, Federico de Bosio
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Publication number: 20240262343Abstract: A hybrid electric vehicle includes: a dual clutch transmission having first and second sub-transmissions having respective first and second clutches and first and second synchronizers, and an electric motor rotationally coupled to the second sub-transmission for common rotation therewith; and a control system including a hybrid controller and a transmission controller with the HCP being a supervisory controller, wherein the control system is configured to execute an engine clutch start procedure using the electric motor, and wherein the procedure eliminates hard vehicle speed limits, provides smooth wheel torque during the procedure, and increases a number of transmission gears available for the procedure.Type: ApplicationFiled: February 5, 2024Publication date: August 8, 2024Inventors: Indrasen Karogal, Zachary L. Tuller, Nadirsh Patel, Dario Morina, Alessandro Lelli, Giuseppe Corallo, Pier Luca Di Gristina, Paolo Olivieri, Gaurav S. Sadekar, Federico de Bosio, Allwyn Bhakare, Naresh Sathyamoorthy
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Publication number: 20240262359Abstract: A hybrid electric vehicle (HEV) includes an internal combustion engine, an electric traction motor, a motor/generator, and a transmission. A launch control system includes a controller having one or more processors programmed to (A) operate the HEV in a vehicle launch preparation phase while the HEV is at a standstill, including (i) commanding the internal combustion engine to an engine speed launch target, (ii) performing a spark retardation on the internal combustion engine to limit wheel torque and generate an engine airflow torque reserve, and (iii) commanding zero torque to the electric traction motor; and (B) operate the HEV in a vehicle launch phase, including (i) reducing or removing the spark retardation, and (ii) commanding the electric traction motor to operate at a predetermined torque, to thereby utilize the engine airflow torque reserve in combination with the electric traction motor to provide increased vehicle acceleration.Type: ApplicationFiled: February 1, 2024Publication date: August 8, 2024Inventors: Giuseppe Corallo, Guarav Sadekar, Nadirsh Patel, Indrasen Karogal, Christoph Tischendorf, Alessandro Lelli, Dario Morina, Pier Luca Di Gristina, Paolo Olivieri, Ashay Sharma, Frederico de Bosio
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Publication number: 20240262365Abstract: An electrified vehicle includes a transmission having shiftable gears, an electric motor coupled for common therewith, and a synchronizer controllable for coupling the transmission to a driveline; friction brakes; a control system including a hybrid control unit, a brake control unit and a transmission control unit, wherein the hybrid control unit functions as a supervisory controller over the transmission control unit and the brake control unit and wherein the hybrid control unit is configured to coordinate control among the transmission control unit and brake control unit to compensate for unavailability of electric motor regeneration torque during an upcoming transmission gear shift event and blend in the friction brakes to provide a continuous and smooth deceleration of the electrified vehicle during the transmission shift event.Type: ApplicationFiled: February 5, 2024Publication date: August 8, 2024Inventors: Indrasen Karogal, Guarav Sadekar, Nadirsh Patel, Dario Morina, Alessandro Lelli, Giuseppe Corallo, Pier Luca Di Gristina, Paolo Olivieri, Xin Diao, Federico de Bosio
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Publication number: 20240262341Abstract: An emissions control technique for a mild hybrid electric vehicles (MHEV) includes determining a constant torque level to be generated by an engine for optimal heating of a catalyst to a light-off temperature, controlling the engine to maintain the constant torque level when an electric traction motor is capable of satisfying a driver torque request, wherein the electric traction motor is connected to a driveline of the MHEV and is temporarily disconnected from the engine, and when the electric traction motor is incapable of satisfying the driver torque request, controlling the engine to temporarily increase or decrease its torque output from the constant torque level to assist the electric traction motor in satisfying the driver torque request.Type: ApplicationFiled: January 30, 2024Publication date: August 8, 2024Inventors: Indrasen Karogal, Nadirsh Patel, Guarav Sadekar, Dario Morina, Alessandro Lelli, Giuseppe Corallo, Pier Luca Di Gristina, Paolo Olivieri, Frederico de Bosio