Abstract: The present invention is a method to identify a refinery solid foulant of unknown composition including the following steps: obtaining a solid foulant sample, removing trapped feed from the sample with a solvent to obtain an insoluble sample, scanning the insoluble sample with a scanning electron microscope and energy dispersive x-rays, performing a thermal gravimetric analysis including an ash test on the insoluble sample to determine the presence of polymer, coke and inorganic elements, performing an elemental analysis on the insoluble sample for the elements carbon, hydrogen, sulfur, nitrogen, halogens, and metals, performing an optical microscopy on the insoluble sample to determine the presence of wax, asphaltenes, anisotropic coke and isotropic coke, and identifying the solid foulant.

Abstract: A method for reducing the formation of deposits on the inner walls of a tubular heat exchanger through which a petroleum-based liquid is flowing comprises applying one of fluid pressure pulsations to the liquid flowing through the tubes of the exchanger and vibration to the heat exchanger to effect a reduction of the viscous boundary layer adjacent the inner walls of the tubular heat exchange surfaces. Reduction of the viscous boundary layer at the tube walls not only reduces the incidence of fouling with its consequential beneficial effect on equipment life but it also has the desirable effect of promoting heat transfer from the tube wall to the liquid in the tubes. Fouling and corrosion are further reduced by the use of a coating on the inner wall surfaces of the exchanger tubes.

Abstract: A method and apparatus for reducing fouling associated with a process stream in a heat transfer component. The method and apparatus include the use of one of a vibration producing device to impart a vibrational force to desired component and a pulsation producing device for apply pressure pulsations to the process stream. The heat transfer component has at least one surface having a surface roughness of less than 40 micro inches (1.1 ?m).

Abstract: A method for the on-line cleaning of a heat exchanger used with petroleum process fluids which create coke deposits of asphaltenic origin on the exchanger tubes. The asphaltenes are removed by re-dissolution in a solvent oil of high solubility power for the asphaltenes. Certain asphaltenic crudes are useful as solvents in view of their chemical similarity to the asphaltene coke precursors; also useful are refined petroleum fractions such as gas oils which are also characterized by their solvency for asphaltenes. The solvent oil may be admitted to the heat exchanger following withdrawal of the process fluid and then allowed to soak and dissolve the asphaltene coke precursors after which the resulting solution may be withdrawn and the exchanger returned to use without being at any time disconnected from its associated process unit.

Abstract: This invention relates to a method for making a carbon steel surface more resistant to fouling and corrosion by subjecting a cleaned carbon steel surface to heating in an oxygen-containing atmosphere followed by exposure of the heated surface to sulfur-containing feeds such that a dense layer of Fe1-x S where X is a number from 0.2 to 0.0 is formed on the steel surface, said dense layer having a thickness of from 0.5 to 200 microns.

Abstract: The corrosion rate of a metal immersed in a fluid medium is measured by transmission of a beam of radiation normally in the visible or near infra-red portion of the spectrum, through a thin film of the metal immersed in the medium. The film of the metal is suitably supported on a radiation-transmitting substrate such as a glass plate or slide. The corrosion rate can be determined by passing a radiation beam through the metal film sample using a twin beam system to compensate for instrument factors such as the absorbance by the fluid medium, the cell windows and the film-supporting substrate. As the thickness of the film decreases, the reduction in film thickness is determined by the increase in beam intensity, using a reference beam to compensate for the instrument factors.

Abstract: A method for removing sludge from a petroleum storage tank is based on a two-step approach utilizing solvent extraction to dissolve organic components of the sludge followed by water wash to remove inorganic materials. Sludges contain both organic-based solids (e.g., waxes and asphaltenes) as well as inorganic-based solids (known to exist as salts such as chlorides, carbonates, and oxides). The organic components of the sludge are dissolved using petroleum-based solvent streams that have been identified to possess high solvent power. The dissolved material can then be processed and recovered in the refinery using conventional refining operations. A water wash following removal of the organic materials is effective to remove the inorganic materials that can then be disposed of without the complications of the having to treat the oily organics along with them. A beneficial part of the method includes mixing and heating to improve the dissolution of soluble materials in both steps of the process.

Abstract: The present invention is a method to identify a refinery solid foulant of unknown composition including the following steps: obtaining a solid foulant sample, removing trapped feed from the sample with a solvent to obtain an insoluble sample, scanning the insoluble sample with a scanning electron microscope and energy dispersive x-rays, performing a thermal gravimetric analysis including an ash test on the insoluble sample to determine the presence of polymer, coke and inorganic elements, performing an elemental analysis on the insoluble sample for the elements carbon, hydrogen, sulfur, nitrogen, halogens, and metals, performing an optical microscopy on the insoluble sample to determine the presence of wax, asphaltenes, anisotropic coke and isotropic coke, and identifying the solid foulant.

Abstract: Sulfur-containing petroleum feeds are desulfurized by contacting the feeds with staged addition of sodium metal at temperatures of at least about 250° C. in the presence of excess hydrogen to sodium metal. The formation of Na2S is substantially suppressed and the formation of NaSH is promoted in the desulfurization process.

Abstract: The invention relates to an integrated, continuous process for the removal of organically bound sulfur (e.g., mercaptans, sulfides and thiophenes) comprising the steps of contacting a heavy oil, sodium hydroxide, hydrogen and water at a temperature of from about 380.degree. C. to 450.degree. C. to partially desulfurize the heavy oil and to form sodium sulfide, contacting said sodium sulfide via steam stripping to convert the sodium sulfide to sodium hydroxide and the sulfur recovered as hydrogen sulfide. The sodium hydroxide is recirculated for reuse. The partially desulfurized, dewatered heavy oil is treated with sodium metal under desulfurizing conditions, typically at a temperature of from about 340.degree. C. to about 450.degree. C., under a hydrogen pressure of at least about 50 psi to essentially desulfurize the oil, and form sodium sulfide. Optionally, the sodium salt generated can be regenerated to sodium metal using regeneration technology.

Abstract: The present invention relates to a continuous in-situ process for reducing the viscosity, corrosivity and density of heavy oils comprising the steps of (a) contacting a heavy oil with an aqueous alkaline earth, Group IIA metal hydroxide at a temperature of about 380.degree. to about 450.degree. C. for a time sufficient to form the corresponding alkaline earth metal sulfide, recovering the reduced sulfur feed and regenerating the alkaline metal hydroxide for recycle to treat additional feed. Beneficially, the process removes heteroatoms (sulfur and nitrogen).

Abstract: The present invention relates to a continuous in-situ process for the removal from heavy oils, of organically bound sulfur in the form of mercaptans, sulfides and thiophenes, heteroatoms selected from the group consisting of nitrogen and oxygen and metals selected from the group consisting of nickel, vanadium and iron, comprising the steps of (a) contacting a heavy oil with aqueous sodium hydroxide at a temperature of about 380.degree. to about 450.degree. C. for a time sufficient to form sodium sulfide; (b) contacting said sodium sulfide of step (a) with water and a transition metal for a time and at a temperature sufficient to form transition metal sulfide, sodium hydroxide, hydrogen and impurities; and (c) recirculating said sodium hydroxide from step (b) to step (a) and removing said transition metal sulfide and said impurities, wherein said impurities are iron, vanadium and nickel. Optionally, molecular hydrogen may be added in the first step.

Abstract: The present invention relates to a continuous in-situ process for the removal of organically bound sulfur existing as mercaptans, sulfides and thiophenes comprising the steps of (a) contacting a heavy oil with aqueous sodium hydroxide at a temperature of about 380.degree. C. to about 450.degree. C. for a time sufficient to form sodium sulfide, and (b) steam stripping the sodium sulfide of step (a) at a temperature sufficient to convert said sodium sulfide to sodium hydroxide and recirculating the sodium hydroxide from step (b) back to step (a) and removing hydrogen sulfide and the metals from the organically bound metal complex of the sodium sulfide to convert it back to sodium hydroxide, in which case the sulfur may be recovered as H.sub.2 S rather than the metal sulfide. Optionally, molecular hydrogen may be added in the first step. The present invention is useful in removing organically bound sulfur that has been recognized to be difficult to remove, such as thiophenes.

Abstract: The present invention is directed toward a process for regenerating sodium hydroxide (NaOH) from aqueous solutions of sodium sulfide (Na.sub.2 S) comprising heating aqueous sodium sulfide in the presence of a metal selected from the group consisting of iron and cobalt, for a time and at a temperature sufficient to form a metal sulfide, sodium hydroxide and molecular hydrogen.

Abstract: This invention is directed to a process for pretreating coal preliminary to a primary liquefaction or hydroconversion block. In the process, a coal feed, slurried in a solvent, is reacted with carbon monoxide in the presence of a chemical promoter at an elevated temperature and pressure. The promoter enhances the depolymerization and hydrogenation of the coal during pretreatment.

Abstract: Disclosed is a process for removing mineral matter from Rundle oil-shale by contacting the oil-shale with (a) an ammonium salt solution and (b) an organic solvent, at a temperature from about 0.degree. C. to about 300.degree. C. for a time which is sufficient to substantially separate at least about 80 wt. % of the carbonate mineral matter from the oil-shale.

Abstract: Disclosed is a process for beneficiating oil-shale wherein the oil-shale is treated in a first stage with an aqueous ammonium salt solution and in a second stage and optionally a third stage in the presence of a solution containing ammonium ions/ammonia, or both. The pH of the first stage is from about 5 to 9, and the pH of the second and third stages are from about 0.5 to 5 or about 9 to 12 with the proviso that the pH of the second and third stage is not in the same range.