Abstract: The socket assembly has a housing with an inner bore which extends from a first end to a second end. A ball portion of a ball stud is received in the inner bore. A backing bearing is disposed in the inner bore and presents a curved bearing surface in surface-to-surface contact with the ball portion. A first spring biases the backing bearing against the ball portion. The socket assembly also includes an exit bearing with a cylindrical portion that is in contact with an equator of the ball portion and a semi-spherical portion that is in surface-to-surface contact with an opposite hemisphere from the first bearing surface. A second spring biases the exit bearing into a predetermined location established by the housing. The exit bearing is movable from the predetermined location in a direction towards the second end of the housing against a biasing force of the second spring.

Abstract: The improved dust boot includes a dust boot body which is made as one integral piece of an elastomeric material and extends from a first end portion to a second end portion. The second end portion of the dust boot body includes a first sealing portion and a second sealing portion which is spaced from the first sealing portion. The first sealing portion includes a plurality of ribs that are spaced circumferentially from one another by a plurality of grooves and includes a plurality of relief valves that are located in the grooves and extend away from the first end portion for allowing a lubricant to pass the first sealing portion in one direction and for restricting the passage of contaminants past the sealing portion in an opposite direction.

Abstract: The socket assembly includes housing with an inner bore which extends along a central axis from a closed first end to an open second end. A ball portion of a ball stud is disposed in the inner bore of the housing, and a shank portion of the ball stud projects out of the housing through the open second end. A backing bearing is disposed in the inner bore and slidably supports the ball portion of the ball stud. A roller bearing or a pair of thrust washers is disposed in the inner bore of the housing and operatively supports the backing bearing to allow low friction rotation of the backing bearing relative to the housing.

Abstract: The socket assembly includes a housing with an inner bore and a stud with a first portion and a shank portion. The first portion is disposed in the inner bore of the housing, and the shank portion extends out of the inner bore. The socket assembly further includes a boot with a boot body that extends from a first boot end to a second boot end. The first boot end is received in the inner bore of the housing and is operatively sealed with the housing. The second boot end is operatively sealed with the ball stud. The boot further includes an insert that is in an overmolding engagement with the first boot end. The insert has a plurality of raised sections and a plurality of recessed sections and has a plurality of vertical sections that interconnect adjacent ones of the raised and recessed sections.

Abstract: The socket assembly includes a housing with an inner bore that extends from a wall at a closed end to an open end. A ball stud is received in the inner bore, and a shank portion of the ball stud projects out through the open end. A backing bearing is movably disposed in the inner bore. The backing bearing presents a bearing surface which is in sliding contact with a ball portion of the ball stud. An exit bearing is locked into a fixed position within the inner bore and has another bearing surface which is in sliding contact with the ball portion. A spring is positioned between the wall and the backing bearing and imparts a preload force against the backing bearing. The wall is deformed to preload the spring against the backing bearing and reduce clearances between components in the socket assembly.

Abstract: The assembly includes a housing with an inner bore that extends along an axis. A stud is at least partially disposed in the inner bore of the housing and is pivotable relative to the housing. A top edge of the housing is bent radially inwardly to present a flange. A two-piece dust boot is provided including a cover piece of an elastic material and a spring washer. The cover piece extends from a first end portion that is sealed against the housing to a second end portion that is sealed against the stud. The spring washer is at least substantially encapsulated within the cover piece at the first end portion and biases the cover piece against the flange of the housing to establish a seal that is resistant to compression setting between the cover piece and the housing.

Abstract: The pivot joint assembly includes a housing with an inner wall that surrounds an inner bore which extends along a central axis. A stud is partially received in the inner bore, projects out of one axial end of the housing and is rotatable relative to the housing about the central axis. A sealing body, which is made of a single piece of a semi-rigid material, is in a static sealing condition with the housing and is in a dynamic sealing condition with the stud. The sealing body includes a portion which extends at an acute angle relative to the central axis to contact the stud such that the portion is deflectable to allow lubricant to escape the inner bore during greasing.

Abstract: The socket assembly includes a housing with an inner bore and a stud with a first portion and a shank portion. The first portion is disposed in the inner bore of the housing, and the shank portion extends out of the inner bore. The socket assembly further includes a boot with a boot body that extends from a first boot end to a second boot end. The first boot end is received in the inner bore of the housing and is operatively sealed with the housing. The second boot end is operatively sealed with the ball stud. The boot further includes an insert that is in an overmolding engagement with the first boot end. The insert has a plurality of raised sections and a plurality of recessed sections and has a plurality of vertical sections that interconnect adjacent ones of the raised and recessed sections.

Abstract: The socket assembly includes a housing with an inner bore that extends from a wall at a closed end to an open end. A ball stud is received in the inner bore, and a shank portion of the ball stud projects out through the open end. A backing bearing is movably disposed in the inner bore. The backing bearing presents a bearing surface which is in sliding contact with a ball portion of the ball stud. An exit bearing is locked into a fixed position within the inner bore and has another bearing surface which is in sliding contact with the ball portion. A spring is positioned between the wall and the backing bearing and imparts a preload force against the backing bearing. The wall is deformed to preload the spring against the backing bearing and reduce clearances between components in the socket assembly.

Abstract: The socket assembly has a housing with an inner bore which extends from a first end to a second end. A ball portion of a ball stud is received in the inner bore. A backing bearing is disposed in the inner bore and presents a curved bearing surface in surface-to-surface contact with the ball portion. A first spring biases the backing bearing against the ball portion. The socket assembly also includes an exit bearing with a cylindrical portion that is in contact with an equator of the ball portion and a semi-spherical portion that is in surface-to-surface contact with an opposite hemisphere from the first bearing surface. A second spring biases the exit bearing into a predetermined location established by the housing. The exit bearing is movable from the predetermined location in a direction towards the second end of the housing against a biasing force of the second spring.

Abstract: The improved dust boot includes a dust boot body which is made as one integral piece of an elastomeric material and extends from a first end portion to a second end portion. The second end portion of the dust boot body includes a first sealing portion and a second sealing portion which is spaced from the first sealing portion. The first sealing portion includes a plurality of ribs that are spaced circumferentially from one another by a plurality of grooves and includes a plurality of relief valves that are located in the grooves and extend away from the first end portion for allowing a lubricant to pass the first sealing portion in one direction and for restricting the passage of contaminants past the sealing portion in an opposite direction.

Abstract: The socket assembly includes a housing with an inner bore that extends from a closed end to an open end. A ball portion of a ball stud is received in the inner bore. A shank portion projects through the open end. A backing bearing is disposed in the inner bore and is movable in a radial direction relative to the housing. The backing bearing presents a first bearing surface which is in sliding contact with the ball portion. A radial ring with an annular shape is also disposed in the inner bore of the housing and presents a second bearing surface which is in sliding contact with an equator of the ball portion. An exit bearing is in the inner bore, and the exit bearing has a curved third bearing surface that is in sliding contact with an opposite hemisphere of the ball portion from the first bearing surface.

Abstract: The socket assembly includes a housing with an inner bore which extends along an axis from a first end to an second end. A ball portion of a ball stud is received in the inner bore, and with a shank portion of the ball stud projects through the second end. A backing bearing is disposed in the inner bore and has a bearing surface which is in surface-to-surface contact with an outer surface of the ball portion for enabling relative rotation between the housing and the ball stud. The backing bearing also has a lubricant opening which extends therethrough and a plurality of lubricant wells which are spaced around the bearing surface from one another for holding a lubricant. The backing bearing lubricant grooves which are formed into the bearing surface and extend from the lubricant opening to the lubricant wells for filling the lubricant wells with lubricant.

Abstract: The ball joint assembly includes a housing with an open interior and which extends from a closed end to an open end. A stud ball with a ball portion is disposed in the open interior of the housing. A first bearing is also disposed in the open interior and includes first and second contact surfaces which are spaced from one another by a gap. The contact surfaces are in sliding contact with the ball portion of the ball stud, and the first contact surface is semi-spherically curved with a generally constant diameter while the second contact surface is generally cylindrical in shape. A second bearing is disposed in the open interior of the housing and has a third contact surface which is in sliding contact with the ball portion of the stud ball and is biased against the ball portion.

Abstract: A moveable joint assembly is provided. The assembly includes a housing with an inner bore that extends along an axis. A stud is at least partially disposed in the inner bore of the housing and is pivotable relative to the housing. A top edge of the housing is bent radially inwardly to present a flange. A two-piece dust boot is provided including a cover piece of an elastic material and a spring washer. The cover piece extends from a first end portion that is sealed against the housing to a second end portion that is sealed against the stud. The spring washer is at least substantially encapsulated within the cover piece at the first end portion and biases the cover piece against the flange of the housing to establish a seal that is resistant to compression setting between the cover piece and the housing.

Abstract: An improved compression load ball joint assembly consisting of a metal housing having an open end and an internal cylindrical chamber which at least partially encloses a portion of a movable stud member, a lower metal bearing, an upper metal split bearing, and a Belleville washer. The upper metal split bearing is disposed opposite the lower metal bearing to engage the movable stud member and the housing simultaneously. The upper metal split bearing is configured to slide within the housing to provide for a constant wear surface against the movable stud member. The lower metal bearing, upper metal split bearing, Belleville washer, and movable stud member are contained within the housing by a cover plate concentrically disposed about the movable stud member and secured within the open end of the housing.

Abstract: A ball and socket joint assembly comprises a housing having an interior socket and an exterior surface at least partially knurled for press fit into a mating first suspension part, such as a control arm. A ball is rotatably seated within the socket to provide an articulating joint. A mounting shank extends from the ball, outwardly from the housing, for attaching to a second suspension component, such as a suspended wheel. The housing, together with its knurls, is formed in a forging tool. As distinguished from the prior art technique of machining, knurls formed in the forging process allow economical, high-volume production. In addition, the forging technique allows greater design flexibility to place knurls in surface configurations and with longitudinal profiles and non-uniform shapes previously unattainable or impractical with conventional machining techniques.

Abstract: A method for manufacturing a cartridge-type housing for a ball and socket joint in a vehicular suspension system comprises the steps of inserting a housing blank into a forging tool die, expanding the housing blank within the forging tool die using a forging tool punch, and forming knurls on an exterior surface of the housing during the expanding step. The ball and socket joint assembly thus formed comprises a housing having an interior socket and an exterior surface at least partially knurled for press fit into a mating first suspension part, such as a control arm. A ball is rotatably seated within the socket to provide an articulating joint. A mounting shank extends from the ball, outwardly from the housing, for attaching to a second suspension component, such as a suspended wheel. The housing, together with its knurls, is formed in a forging tool. As distinguished from the prior art technique of machining, knurls formed in the forging process allow economical, high-volume production.

Abstract: An assembly technique is provided for enclosing an open end of a movable socket comprised of fully hardened materials with an expanding solid cover-plate having a circumferential groove on either an upper or lower surface. Internal components of the movable socket are installed within a housing through a posterior opening and a expanding solid cover-plate having a circumferential groove on either an upper surface or a lower surface is positioned over the components within the posterior opening. A ram of the present invention having a configured contact surface is brought into engagement with the solid cover-plate, and pressure is exerted on the solid cover-plate. Pressure exerted by the ram is transferred to the cover-plate through the contact surface, deforming and expanding the cover-plate in a predetermined manner to close the socket housing.

Abstract: An assembly technique and device for enclosing an open end of a movable socket (10) comprised of fully hardened materials with an expanding cover-plate (66) and for controlling the expansion of the cover-plate (66) to provide a central orifice (67) of predetermined dimensions to facilitate the installation of a grease fitting. During assembly, various internal components of the movable socket, including the pressure plate, are installed within a housing (12) through a posterior opening (16) with the cover-plate positioned over the components. A two-stage ram (100) having a contact surface and a concentric pivot punch (142, 158) is brought into engagement with the cover-plate. Pressure exerted by the two-stage ram is transferred to the cover-plate through the contact surface, expanding the cover-plate to conform to the contact surface and enclosing the internal components within the socket housing.