Abstract: The present invention relates to a tampon applicator arrangement, having tampon, applicator unit and a film cap, attached thereto, which is at least partially uniformly shaped, typically being conforming to part or all of the tampon or applicator unit, or such that the film cap has the lowest possible surface area. The film cap is so shaped and/or generally under tension and has no rugosites, folds or even wrinkles, other than optionally tension wrinkles, and preferably also no seams or welds. The invention also relates to specific moulding processes for making the film cap and the arrangement of the invention. The arrangements of the invention provide a smoother, easier and safer insertion of a tampon in the body.

Abstract: The present invention relates to a tampon applicator arrangement, having tampon, applicator unit and a film cap, attached thereto, which is at least partially uniformly shaped, typically being conforming to part or all of the tampon or applicator unit, or such that the film cap has the lowest possible surface area. The film cap is so shaped and/or generally under tension and has no rugosites, folds or even wrinkles, other than optionally tension wrinkles, and preferably also no seams or welds. The invention also relates to specific moulding processes for making the film cap and the arrangement of the invention. The arrangements of the invention provide a smoother, easier and safer insertion of a tampon in the body.

Abstract: The present invention relates an arrangement and a process for making the arrangement that comprises a tampon, an applicator unit, and a uniformly shaped film cap. The tampon has a withdrawal end opposed to an insertion end, the insertion end having a top portion. The applicator unit contains at least a portion of a tampon and has a bottom side opposed to a topside. The film cap is uniformly shaped and covers at least a portion of the top portion of the tampon and attaches to at least a portion of the applicator unit. The arrangement is obtainable by a process comprising the steps of attaching the planar film to the applicator and shaping and or stretching the planar film to create a film cap.