Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are substantially transverse to the thread. The facets are generally made up of a plurality of transitioning peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are substantially transverse to the thread. The facets are generally made up of a plurality of peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are incorporated into one or more of the leading edge, trailing edge or root of the thread. The facets are generally made up of a plurality of transitioning peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A prosthetic knee joint includes: (a) a femoral member comprising rigid material with a convex, wear-resistant femoral contact surface including a convex ridge; (b) a tibial assembly including: (i) at least one cup comprising rigid material with a body and a rim substantially thicker than the body defining a wear-resistant cup contact surface; (ii) a rigid base; and (iii) a spring support interconnecting the cup and the base, the spring support elastically deflectable permitting controlled pivoting of the at least one cup; (c) wherein the cup contact surface bears against the femoral contact surface, transferring axial and lateral loads between the cup and femoral member, while allowing pivoting between the cup and femoral member; and (d) wherein the at least one cup allows the rim to deform elastically, permitting the cup contact surface to conform in an irregular shape to the femoral contact surface, when the knee joint is loaded.

Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are incorporated into one or more of the leading edge, trailing edge or root of the thread. The facets are generally made up of a plurality of transitioning peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are substantially transverse to the thread. The facets are generally made up of a plurality of transitioning peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are substantially transverse to the thread. The facets are generally made up of a plurality of peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are substantially transverse to the thread. The facets are generally made up of a plurality of transitioning peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A prosthetic knee joint includes: (a) a femoral member comprising rigid material with a convex, wear-resistant femoral contact surface including a convex ridge; (b) a tibial assembly including: (i) at least one cup comprising rigid material with a body and a rim substantially thicker than the body defining a wear-resistant cup contact surface; (ii) a rigid base; and (iii) a spring support interconnecting the cup and the base, the spring support elastically deflectable permitting controlled pivoting of the at least one cup; (c) wherein the cup contact surface bears against the femoral contact surface, transferring axial and lateral loads between the cup and femoral member, while allowing pivoting between the cup and femoral member; and (d) wherein the at least one cup allows the rim to deform elastically, permitting the cup contact surface to conform in an irregular shape to the femoral contact surface, when the knee joint is loaded.

Abstract: A prosthetic knee joint includes: (a) a femoral member comprising rigid material with a convex, wear-resistant femoral contact surface including a convex ridge; (b) a tibial assembly including: (i) at least one cup comprising rigid material with a body and a rim substantially thicker than the body defining a wear-resistant cup contact surface; (ii) a rigid base; and (iii) a spring support interconnecting the cup and the base, the spring support elastically deflectable permitting controlled pivoting of the at least one cup; (c) wherein the cup contact surface bears against the femoral contact surface, transferring axial and lateral loads between the cup and femoral member, while allowing pivoting between the cup and femoral member; and (d) wherein the at least one cup allows the rim to deform elastically, permitting the cup contact surface to conform in an irregular shape to the femoral contact surface, when the knee joint is loaded.

Abstract: A prosthetic knee joint includes: (a) a femoral member comprising rigid material with a convex, wear-resistant femoral contact surface including a convex ridge; (b) a tibial assembly including: (i) at least one cup comprising rigid material with a body and a rim substantially thicker than the body defining a wear-resistant cup contact surface; (ii) a rigid base; and (iii) a spring support interconnecting the cup and the base, the spring support elastically deflectable permitting controlled pivoting of the at least one cup; (c) wherein the cup contact surface bears against the femoral contact surface, transferring axial and lateral loads between the cup and femoral member, while allowing pivoting between the cup and femoral member; and (d) wherein the at least one cup allows the rim to deform elastically, permitting the cup contact surface to conform in an irregular shape to the femoral contact surface, when the knee joint is loaded.

Abstract: A faceted bone screw and a method for manufacturing the same includes a screw thread configuration having facets that are substantially transverse to the thread. The facets are generally made up of a plurality of transitioning peaks and valleys which vary the depth of the thread and are disposed in one or more locations throughout the threaded portion of the bone screw. The facets operate to reduce the torque required to drive the bone screw into bone, while at the same time operate to assist in anchoring the bone screw within the bone once inserted therein, and thereby reduce the possibility for the screw backing out after insertion.

Abstract: A component shielded with layers for impeding wear and corrosion includes: a metallic member having an outer surface, and a matrix of layers including a carbon-based layer and at least one oxide layer disposed on the outer surface. The layers may be formed by deposition or by other methods.

Abstract: A medical implant includes a first member adapted to be implanted to bond and having a substantially rigid first contact surface; and a second member adapted to be implanted to bone and having a substantially rigid second contact surface which bears against the first contact surface so as to transfer load from one member to the other while allowing relative motion between the two members; At least one of the first and second contact surfaces is adapted to have resilient properties when placed under load.

Abstract: A highly flexible component, for example a medical instrument, device, or implant, is treated with a carbon thin film. The thin film acts as a biocompatible corrosion and wear resistant layer over the base material of the component.

Abstract: A broken intramedullary rod removal tool for extracting the distal end of a broken intramedullary rod from bone in which it is embedded. In a first embodiment the tool has an extraction shaft, an expansion rod disposed and longitudinally movable within the shaft, a strike plate adapter secured to the proximal end of the extraction shaft, a thumb screw secured to the strike plate adapter, and a strike plate secured to the strike plate adapter. The distal end of the extraction shaft is inwardly tapered and has a split-bulb tip, so that the expansion shaft distal end can be flared out by insertion of the distal end of the expansion shaft therein, to expand the tip so that it engages the distal end of the broken intramedullary rod, thus permitting the distal portion of the broken rod to be removed by striking the strike plate to force out the expansion shaft and tip-engaged broken rod end.

Abstract: A generally cylindrical broken bone screw removal device having a trephine assembly located at the distal end and a proximal end adapted to be engaged by a tool for rotating the device. The trephine assembly has a trephine, an alignment pin, and an internal annular cam. The cam is free to rotate independent of the trephine. The internal wall of the cam has a D shaped cross-section which is tapered, i.e. decreases in size from the distal toward the proximal end of the device. The internal diameter of the trephine is eccentric to its outer diameter, and the D shaped cross-section of the cam is eccentric to the internal diameter of the trephine.

Abstract: A tool which has a tip with sharp edges and which is adapted to be inserted into the recess of the head of a stripped socket head screw. Once in the recess the tool is rotated to cause tip edges to bite into the internal wall of the recess, so that enough torque can be applied by the tool to the screw head to rotate the screw out of an object with which it is threadably engaged. In one embodiment the tip has an eccentric camming configuration. In a second embodiment it has a split end configuration with the two parts of the end being slidably movable with respect to each other. In a third embodiment the tip has a helical tapered configuration with a polygonal cross-section having sharp facet edges.

Abstract: A flexible shaft having at least one end formed to have a helical square shape, wherein successive cross-sections have square shapes progressively rotated with respect to each other. The overall rotation from where the square cross-section begins to the adjacent end of the shaft is preferably in the range of 10 to 20 degrees. The helical square end is preferably shaped by swaging utilizing helical square dies preferably made by electron discharge machining. When the helical square end of the flexible shaft is forced into a mating square opening of an end fitting, the helical square configuration of the shaft end causes it to be deformed and bind tightly in the fitting with an interference fit, thus reducing vibration and noise when the shaft is rotated. Instead of a helical square shape, the end of the flexible shaft may alternatively have another helical polygonal shape.

Abstract: A flexible shaft having at least one end formed to have a helical square shape, wherein successive cross-sections have square shapes progressively rotated with respect to each other. The overall rotation from where the square cross-section begins to the adjacent end of the shaft is preferably in the range of 10 to 20 degrees. The helical square end is preferably shaped by swaging utilizing helical square dies preferably made by electron discharge machining. When the helical square end of the flexible shaft is forced into a mating square opening of an end fitting, the helical square configuration of the shaft end causes it to be deformed and bind tightly in the fitting with an interference fit, thus reducing vibration and noise when the shaft is rotated. Instead of a helical square shape, the end of the flexible shaft may alternatively have another helical polygonal shape.