Abstract: A cam liner for use in an integrated drive generator has a cam liner body extending between a first end spaced from the second end by a first distance. The body is generally cylindrical. An outer diameter of the cam liner defines a second distance. A ratio of the first distance to the second distance is between 0.90 and 1.00. An integrated drive generator and a method are also disclosed.

Abstract: A scavenge/charge pump drive gear for use in an integrated drive generator has a gear body extending between a first end and a second end and having a disc extending radially outwardly. A boss extends from the disc toward the second end. There are outer gear teeth outwardly of an outer diameter of the disc. The outer gear teeth have a unique gear tooth profile with roll angles A, B, C, and D. An integrated drive generator and a method are also disclosed.

Abstract: An integrated turbo-compressor includes a compressor with a compressor outlet, a turbine with a turbine inlet, the turbine operatively connected to the compressor by an interconnect shaft, and a compounding drive. The compounding drive is connected to the turbine and has a variable gear ratio and an output member, the variable gear ratio coupling the turbine to the output member to compound output of an internal combustion engine using energy recovered from an exhaust flow received from the internal combustion engine and in excess of energy required to compress combustion air provided to the internal combustion engine. Internal combustion engines, aircraft, and methods of compounding output of internal combustion engines are also described.

Abstract: A compounding drive includes an input member, an epicyclical gear arrangement connected to the input member, an output member connected to the epicyclical gear arrangement, and a hydraulic pump/motor set. The hydraulic pump/motor set connects the epicyclical gear arrangement to the output member through an overrunning clutch for unidirectional communication of mechanical rotation between the input member and the output member. Engine arrangements, aircraft, and methods of compounding internal combustion engines are also described.

Abstract: A rotor for a permanent magnet generator includes a rotor body extending between a first end and a second end, having a cylindrical bore and a plurality of flats on an outer peripheral surface. Permanent magnets are positioned at the flats. An outer ring surrounds the permanent magnets and defines an outer diameter. A ratio of the outer diameter to an axial length between the first and second ends is between 3.2 and 3.4. An integrated drive generator and a method are also disclosed.

Abstract: A terminal lead support for use in an integrated drive generator has a body defining an outer end extending to two outer angled surfaces. The outer angled surfaces each extend to curved end portions. The curved end portions connect the outer angled surfaces into inner angled surfaces. The inner angled surfaces each extend into cupped portions formed about a radius. There are six apertures formed within the body, with laterally outer apertures spaced from the outer surface by a greater amount than laterally intermediate apertures. The laterally intermediate apertures are spaced from the outer surface by a greater amount than laterally inner apertures. An integrated drive generator and a method of replacing a terminal lead support are also disclosed.

Abstract: A multispeed turbomachine transmission can include an input shaft and a plurality of input shaft gears disposed on the input shaft. The transmission can include one or more clutch shafts, one or more clutch shaft input gears disposed on the one or more clutch shafts, each meshed with at least one of the plurality of input shaft gears, at least one clutch shaft output gear mounted to each clutch shaft, a clutch connected to each clutch shaft and configured to selectively connect the one or more clutch shaft input gears to the at least one clutch shaft output gear. The transmission can include an output shaft and at least one output shaft gear connected to the output shaft and meshed with the at least one clutch shaft output gear.

Abstract: A pump sleeve for an integrated drive generator has a pump sleeve body extending between a first end and a second end. The first end is at a location adjacent a radially enlarged end plate. The body extends to the second end with a generally cylindrical body portion having an inner bore diameter defining a first distance. The body extends between the first and second ends for a second distance. A ratio of the first distance to the second distance is between 0.15 and 0.30. An integrated drive generator and a method are also disclosed.

Abstract: A lamination for use in an integrated drive generator is formed from a plurality of plates having a body including a pair of opposed cylindrical surfaces. Non-cylindrical ditches are defined circumferentially intermediate the pair of cylindrical surfaces. A plurality of passages are formed in an outer periphery of the cylindrical surfaces including relatively large holes extending through a slot to the outer periphery. Grooves are formed intermediate the relatively large holes.

Abstract: An electric machine rotor assembly includes a rotor core defining a rotor axis. Windings are seated in the rotor core. A plurality of wedges circumferentially spaced apart around the rotor core relative to the rotor axis. Each rotor core extends axially and separates between two respective portions of the windings. A supply end plate is mounted at a first axial end of the rotor core. A return end plate is mounted at a second axial end of the rotor core opposite the first axial end. A flow path for coolant fluid extends through the supply end plate into the wedges, through the wedges and into the return end plate, and through the return end plate.

Abstract: A gear shroud arrangement includes a mounting plate defining an aperture therethrough. A first cylindrical shroud is included having a first end and an opposed second end, wherein the first end of the first shroud is connected to an outer periphery of the mounting plate and is aligned with the aperture. A backing plate is mounted to the second end of the first shroud. A second cylindrical shroud extends from the backing plate in a direction opposite the first shroud.

Abstract: An oil filter assembly for an integrated drive generator is disclosed, which includes an elongated cylindrical filter element having opposed upper and lower end portions, a longitudinal axis, an outer diameter and an inner diameter, wherein the oil filter assembly that includes the filter element has an axial length that is greater than 4.60 inches.

Abstract: A cover for an oil filter housing is disclosed comprising an elongated body defining an upper end portion and an lower end portion, and having a central axis extending therethrough, which delineates an axial length of the body, wherein an axial bore extends through the body of the cover from the lower end portion thereof to an interior end wall in the upper end portion thereof for accommodating an axial portion of an oil filter located within the housing, the axial bore of the body having an axial length that is about 90% to about 94% of the axial length of the body.

Abstract: A gear shroud arrangement includes a plate defining an aperture therethrough. A riser tube has a first end and an opposed second end. The first end of the riser tube is connected to the plate and is aligned with the aperture. A mounting flange extends from the second end of the riser tube. A shroud member extends from the plate in a direction opposite the riser tube.

Abstract: A gear shroud arrangement includes a mounting plate defining an aperture therethrough. A first cylindrical shroud is included having a first end and an opposed second end, wherein the first end of the first shroud is connected to an outer periphery of the mounting plate and is aligned with the aperture. A backing plate is mounted to the second end of the first shroud. A second cylindrical shroud extends from the backing plate in a direction opposite the first shroud.

Abstract: A gear shroud arrangement includes a plate defining an aperture therethrough. A riser tube has a first end and an opposed second end. The first end of the riser tube is connected to the plate and is aligned with the aperture. A mounting flange extends from the second end of the riser tube. A shroud member extends from the plate in a direction opposite the riser tube.

Abstract: A rotary electric machine includes a stator with a stator winding, a rotor with a field winding supported for rotation about a rotation axis relative to the stator, and an excitation winding. The excitation winding is fixed relative to the rotor and is electrically connected to the field winding. The rotor defines a coolant channel having an inlet and an outlet. Liquid coolant enters the inlet and flows outwardly through a portion of the excitation winding to conduct heat away from the excitation winding. Generators, aircraft electrical systems, and methods of cooling rotary electric machines are also described.

Abstract: A governor drive gear for use in an integrated drive generator has a gear body extending between a first end and a second end and having a disc extending radially outwardly. A boss extends from the disc toward the second end. There are outer gear teeth outwardly of an outer diameter of the disc. The outer gear teeth have a unique gear tooth profile with roll angles A, B, C, and D. An integrated drive generator and a method are also disclosed.

Abstract: A terminal block for use in an integrated drive generator has a body having an outer support surface and extending to an inner surface. There are four connection channels for supporting electric connections for each of three phases of power and a neutral. There are fingers formed between adjacent ones of each of the four connection channels, with the fingers extending away from the support surface in a direction away from the inner surface. An integrated drive generator and a method are also disclosed.

Abstract: A flyweight system includes a base defining a through-bore for connection to a flyweight governor. The base defines a track therein. A magnet is seated in the track of the base. A tab is mounted to the base, sandwiching the magnet between the base and the tab to retain the magnet in the track.