Abstract: A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Abstract: A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Abstract: A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Abstract: A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Abstract: A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Abstract: In one embodiment, a lead-acid battery includes a hydrophobic texture of an outer surface of a housing, where the hydrophobic texture is configured to resist formation of a residue on the outer surface of the housing when the lead-acid battery is undergoing a formation process in a water bath.

Abstract: The present disclosure relates to lead-acid batteries and the manufacture of lead-acid batteries containing acid pump devices to promote the circulation of electrolyte within the battery and/or battery cells to reduce acid stratification and improve battery performance. In various embodiments, battery cell components are assembled within an acid pump assembly that encloses the battery cell components on at least the bottom and ends. In various embodiments, at least a portion of the acid pumps may be integrally molded with or secured to various parts of the battery housing including the cover, side walls, and cell walls. In various embodiments; space for the acid pumps is created by varying the shape of the battery housing (e.g., the side walls or cell walls) and/or by modifying the shape, size, and or position of one or more of the battery electrodes or separators.

Abstract: A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Abstract: A battery grid is disclosed. The battery grid includes a pattern of grid wires. The pattern includes a grid wire having a first segment with a first corrosion resistance and a second segment with a second corrosion resistance which is less than the first corrosion resistance. The second segment corrodes at a rate which is faster than the corrosion rate of the first segment so as to dynamically release internal stress and control grid growth of the battery grid during its service life. A battery includes said grid and a method of forming said grid are also disclosed.

Abstract: A battery terminal cover is provided. The battery terminal cover has a base arranged to cover a battery terminal root, a tower arranged to cover a battery terminal post, and a projection coupled to the battery terminal cover. The projection has a retention area for temporary storage of a later used fastener for coupling to the battery terminal post. A battery is also provided.

Abstract: A vented battery cover with a vent cover is disclosed. The vent cover may be capable of attachment to the battery at a first position and a second position using one or more first snap features and one or more second snap features. The vent cover may also provide a fluid path from a fill tube hole in the battery cover to a vent wherein the path is a labyrinth.

Abstract: A vented battery cover with a vent cover is disclosed. The vent cover may be capable of attachment to the battery at a first position and a second position using one or more first snap features and one or more second snap features. The vent cover may also provide a fluid path from a fill tube hole in the battery cover to a vent wherein the path is a labyrinth.

Abstract: A method for producing a negative grid for a battery which includes providing a strip of battery grid material and performing a punching operation on the battery grid material to remove material and form a grid. The punching operation produces a negative battery grid having a plurality of grid wires bounded by a frame. The battery grid includes a top frame member. A first side frame member is coupled to the top frame member at a first end thereof. A second side frame member is coupled to the top frame member at a second end thereof. A bottom frame member is spaced apart from the top frame member and coupled to the first side frame member and the second side frame member. The negative grid does not include exposed wire ends that may puncture a polymeric separator when the negative grid is provided within the separator.

Abstract: In one embodiment, a lead-acid battery includes a hydrophobic texture of an outer surface of a housing, where the hydrophobic texture is configured to resist formation of a residue on the outer surface of the housing when the lead-acid battery is undergoing a formation process in a water bath.

Abstract: A battery is disclosed. The battery includes a battery housing containing operable battery elements. A battery cover is secured to the battery housing and has a cover recess in an outer surface. A handle is provided which has a crossbar interconnecting first and second arms. The handle is pivotally attached to the battery cover in the recess. The battery handle is pivotable between a raised position relative to the battery cover and a lowered position in which the first and second arms and the crossbar are positioned within the cover recess. A cam is carried by the handle and positioned to interact with a surface on the battery cover. A first mating attachment element is also carried by the handle and mates with a second mating attachment element carried by the battery cover. A battery handle and a method of attaching a handle to a battery cover are also disclosed.

Abstract: A battery terminal cover is provided. The battery terminal cover has a base arranged to cover a battery terminal root, a tower arranged to cover a battery terminal post, and a projection coupled to the battery terminal cover. The projection has a retention area for temporary storage of a later used fastener for coupling to the battery terminal post. A battery is also provided.

Abstract: A battery cover adapted for correct assembly on a battery is disclosed. The battery cover has an outer surface including a longitudinal centerline and a transverse centerline perpendicular to the longitudinal centerline. A first bushing is provided having an aperture with a first dimension that mates with a corresponding first dimension of a positive cast-on-strap post. A second bushing is also provided having a second dimension that mates with a corresponding second dimension of a negative cast-on-strap post. The first bushing and second bushing are carried by the battery cover and positioned on opposite sides of the longitudinal and transverse centerlines. A secondary battery is also provided.

Abstract: A battery terminal cover is provided. The battery terminal cover has a base arranged to cover a battery terminal root, a tower arranged to cover a battery terminal post, and a projection coupled to the battery terminal cover. The projection has a retention area for temporary storage of a later used fastener for coupling to the battery terminal post. A battery is also provided.

Abstract: A battery grid is provided having a frame having a top element, a bottom element, a first side element, and a second side element. A current collection lug is coupled to the top element. The battery grid includes a plurality of wires provided within the frame and defining a plurality of open areas. The plurality of wires includes a vertical grid wire continuously extending from the bottom element toward the top element, and a plurality of horizontal grid wires continuously extending from the first side element or second side element, wherein the vertical grid wire intersects the plurality of horizontal grid wires, but does not intersect the first side element, second side element; or top element.

Abstract: A battery grid includes a frame that includes a top element, a bottom element, a first side element, and a second side element. The battery grid also includes a plurality of wires provided within the frame and defining a plurality of open areas and a current collection lug extending from the top element in a first direction. The battery grid further includes at least one feature provided in the battery grid that is configured to reduce the amount of growth of the battery grid in the first direction due to corrosion of the battery grid during the life of the battery grid.