Abstract: The armature has a tubular wall bounding a main axial through-hole. The upper axial end has a larger outside diameter than does the lower axial end. A portion of the tubular wall lying between these upper and lower ends has a frustoconical exterior surface. A single through-hole extends through the tubular wall at this frustoconical surface to non-perpendicularly intersect the main axial through-hole. The upper end of a needle valve is inserted into the lower axial end of the main through-hole, and the two parts are joined there by welding and/or crimping. The inserted end of the needle valve does not obstruct the single through-hole extending through the tubular wall so that fuel entering the armature via the open upper end of the main through-hole will change direction to pass out of the armature through the single through-hole in the tubular wall.

Abstract: A non-ferromagnetic member is disposed between, and joined to, a ferromagnetic fuel inlet tube and a ferromagnetic valve body structure. The valve body structure is fitted to the non-ferromagnetic member by telescoping the upper axial end of the valve body structure over the O.D. of the lower end of the non-ferromagnetic member and by guiding the armature on a cylindrical guide surface in a bore of the valve body structure at a location that is axially below the axial location where the upper end of the valve body structure and the lower end of the non-ferromagnetic member telescopically engage. For given part tolerances and given tolerances in tooling that is used to assemble the parts, closer tolerance in parallelism of the impacting armature end surface to the impacted fuel inlet tube end surface is obtained.

Abstract: A non-metallic overmold covers the solenoid and an adjoining portion of a valve body shell, leaving another portion of the valve body shell exposed. This exposed portion contains a circumferential groove in its outside surface that is held by a portion of a mold that molds the cover. This prevents the inside surface of the valve body shell from having to be contacted.