Abstract: A method for designing a secondary cutting structure for use in a bottom hole assembly, the method including defining initial design parameters for the secondary cutting structure and analyzing forces acting on the secondary cutting structure. Additionally, the method includes modifying at least one design element of the secondary cutting structure and simulating an effect of the modifying on both the secondary cutting structure and a primary cutting structure to determine if an improved condition is met. Also, a method for designing a drilling tool assembly, the method including defining initial drilling tool assembly design parameters including a primary cutting structure and a secondary cutting structure, and simulating a dynamic response of the drilling tool assembly.

Abstract: A method for designing a secondary cutting structure for use in a bottom hole assembly, the method including defining initial design parameters for the secondary cutting structure and analyzing forces acting on the secondary cutting structure. Additionally, the method includes modifying at least one design element of the secondary cutting structure and simulating an effect of the modifying on both the secondary cutting structure and a primary cutting structure to determine if an improved condition is met. Also, a method for designing a drilling tool assembly, the method including defining initial drilling tool assembly design parameters including a primary cutting structure and a secondary cutting structure, and simulating a dynamic response of the drilling tool assembly.

Abstract: A method for designing a secondary cutting structure for use in a bottom hole assembly, the method including defining initial design parameters for the secondary cutting structure and analyzing forces acting on the secondary cutting structure. Additionally, the method includes modifying at least one design element of the secondary cutting structure and simulating an effect of the modifying on both the secondary cutting structure and a primary cutting structure to determine if an improved condition is met. Also, a method for designing a drilling tool assembly, the method including defining initial drilling tool assembly design parameters including a primary cutting structure and a secondary cutting structure, and simulating a dynamic response of the drilling tool assembly.

Abstract: A secondary cutting structure for sure in a drilling assembly, the secondary cutting structure including a tubular body and a block, extendable from the tubular body, the block including a first arrangement of cutting elements disposed on a first blade and a second arrangement of cutting elements disposed on a second blade, wherein the second arrangement is a modified redundant arrangement. Also, a secondary cutting structure for use in a drilling assembly, the secondary cutting structure including a leading blade disposed on a first block and a trailing blade disposed on the first block adjacent the leading blade. Additionally, the secondary cutting structure includes a unique blade disposed on a second block, wherein a gage portion of at least one of the blades has a length between 30% and 45% of a total blade length.

Abstract: An expandable underreamer apparatus disposed on a distal end of a drillstring and configured to drill a formation includes a substantially tubular main body adjacent a cutting head, the main body providing at least one axial recess configured to receive an arm assembly, and the arm assembly configured to translate between a retracted position and an extended position. The apparatus further includes a plurality of cutting elements disposed on the arm assembly, and a plurality of wear indicators imbedded in at least one arm assembly and positioned behind the cutting elements with respect to a direction of rotation of the arm assembly, wherein the wear indicators are configured to provide an increased torque to the drillstring upon contacting the formation.

Abstract: A secondary cutting structure for sure in a drilling assembly, the secondary cutting structure including a tubular body and a block, extendable from the tubular body, the block including a first arrangement of cutting elements disposed on a first blade and a second arrangement of cutting elements disposed on a second blade, wherein the second arrangement is a modified redundant arrangement. Also, a secondary cutting structure for use in a drilling assembly, the secondary cutting structure including a leading blade disposed on a first block and a trailing blade disposed on the first block adjacent the leading blade. Additionally, the secondary cutting structure includes a unique blade disposed on a second block, wherein a gage portion of at least one of the blades has a length between 30% and 45% of a total blade length.

Abstract: An expandable underreamer apparatus disposed on a distal end of a drillstring and configured to drill a formation includes a substantially tubular main body adjacent a cutting head, the main body providing at least one axial recess configured to receive an arm assembly, and the arm assembly configured to translate between a retracted position and an extended position. The apparatus further includes a plurality of cutting elements disposed on the arm assembly, and a plurality of wear indicators imbedded in at least one arm assembly and positioned behind the cutting elements with respect to a direction of rotation of the arm assembly, wherein the wear indicators are configured to provide an increased torque to the drillstring upon contacting the formation.

Abstract: A drilling tool for drilling a wellbore that includes at least a reaming section and a pilot conditioning section. The pilot conditioning section then includes at least one pilot conditioning blade having at least one cutting element formed of an impregnated matrix material. An outermost extent of the at least one cutting element from a central axis of the tool body is at least half of a pilot hole diameter.

Abstract: A method for designing a secondary cutting structure for use in a bottom hole assembly, the method including defining initial design parameters for the secondary cutting structure and analyzing forces acting on the secondary cutting structure. Additionally, the method includes modifying at least one design element of the secondary cutting structure and simulating an effect of the modifying on both the secondary cutting structure and a primary cutting structure to determine if an improved condition is met. Also, a method for designing a drilling tool assembly, the method including defining initial drilling tool assembly design parameters including a primary cutting structure and a secondary cutting structure, and simulating a dynamic response of the drilling tool assembly.