Abstract: A device for assembling a banded fuel cell stack with at least one custom-fit band comprises a frame, a base to support the stack while assembling, a press plate that is movable toward and away from the base to compress the stack under a constant force, band folding means to fold the band around the compressed stack such that the ends of the band overlap and welding means for welding the overlapped ends of the band. A method for assembling the banded fuel cell stack with at least one custom-fit band is also described. The device can be used to fit a plurality of compression bands around the assembled stack.

Abstract: A fuel cell resistance test system includes a contact head having a plurality of spaced electrical contacts for contacting multiple ones of the fuel cells composing the stack. In one embodiment, a plurality of selectively actuable switches produce a short between respective pairs of adjacent ones of the electrical contacts. A processor opens each of the switches, one at a time in succession, to apply a defined voltage from a voltage source, successively across pairs of adjacent ones of the electrical contacts. A current sensor measures a resulting current and the processor or other computer determines whether a short exists based on the magnitude of the defined voltage and the magnitude of the resulting current. Alternatively, the test system may include a current source and a voltage sensor.

Abstract: A fuel cell resistance test system includes a contact head having a plurality of spaced electrical contacts for contacting multiple ones of the fuel cells composing the stack. In one embodiment, a plurality of selectively actuable switches produce a short between respective pairs of adjacent ones of the electrical contacts. A processor opens each of the switches, one at a time in succession, to apply a defined voltage from a voltage source, successively across pairs of adjacent ones of the electrical contacts. A current sensor measures a resulting current and the processor or other computer determines whether a short exists based on the magnitude of the defined voltage and the magnitude of the resulting current. Alternatively, the test system may include a current source and a voltage sensor.