Abstract: A probe head for an air data probe includes a ceramic body and a heater embedded within the ceramic body.

Abstract: An air data probe includes an air data probe body and an additively manufactured heater on the air data probe body, the heater including a first heater layer and a first dielectric layer on the first heater layer. The first dielectric layer makes up an exterior surface of the heater.

Abstract: An air data probe includes a faceplate, a body connected to the faceplate, and a heating system comprising a coil, the coil being connected to the faceplate. The coil generates an electromagnetic field that couples with the body to heat the body.

Abstract: A method of determining an amount of imperfection in an additively manufactured material is disclosed herein. The method includes forming a sample piece constructed from the material during a same additive manufacturing cycle as a design piece constructed from the material, introducing a first electrical current to the sample piece while maintaining the sample piece at a reference temperature, and determining the amount of imperfection in the material depending on the measured resistance and the reference temperature of the sample piece.

Abstract: A probe head for an air data probe includes a ceramic body and a heater embedded within the ceramic body.

Abstract: An air data probe includes a faceplate, a body connected to the faceplate, and a heating system comprising a coil, the coil being connected to the faceplate. The coil generates an electromagnetic field that couples with the body to heat the body.

Abstract: An air data probe includes an air data probe body and an additively manufactured heater on the air data probe body, the heater including a first heater layer and a first dielectric layer on the first heater layer. The first dielectric layer makes up an exterior surface of the heater.

Abstract: A ground bar comprising a planar body having a wedge shape in that a width of a top end of the planar body is greater than a width of a bottom end of the planar body. The planar body is constructed of an electrically-conductive material. A plurality of upper hole pairs are defined in the planar body. Each of the first hole pairs is adapted to have a corresponding electrical wire to be grounded selectively affixed thereto.

Abstract: A probe head of an air data probe includes an insert, a portion of a heater, an outer shell, a tip weld, and a braze. The insert includes a tip portion making up a tip of the air data probe, an end portion, and a body portion extending between the tip portion and the end portion. The body portion includes a groove. The portion of the heater is positioned within the groove. The outer shell surrounds the body portion of the insert and the portion of the heater. The tip weld is located between the tip portion of the insert and a first end of the outer shell, and the braze is located between the end portion of the insert and a second end of the outer shell. The portion of the heater is hermetically sealed between the insert and the outer shell.

Abstract: A probe head of an air data probe includes an insert, a portion of a heater, an outer shell, a tip weld, and a braze. The insert includes a first end, a second end opposite the first end, and a body portion extending between the first end and the second end. The body portion includes a groove. The portion of the heater is positioned within the groove. The outer shell surrounds the insert and the portion of the heater. The outer shell includes a tip portion defining a first end of the outer shell and a body portion extending from the tip portion defining a second end of the outer shell. The tip weld is between the outer shell and the first end of the insert, and the braze is between the insert and the second end of the outer shell adjacent a second end of the insert. The portion of the heater is hermetically sealed between the insert and the outer shell.

Abstract: An air data probe includes a probe head, a port within the probe head in fluid communication with external airflow, and a pneumatic pressure sensor mounted within the port.

Abstract: A method of cleaning a complex powder transfer system including providing a powder transfer system having a washing fluid source, a spray device valve in fluid communication with the washing fluid source, a backflush valve in fluid communication with the washing fluid source, a receiving device having an upper chamber, a lower chamber, and a membrane filter disposed between the upper and lower chambers. The method includes opening the backflush valve to initiate a backflush cycle, running the backflush cycle to wash the upper chamber with a fluid, and closing the backflush valve after the backflush cycle completes. The method includes opening the spray device valve to initiate a spray device cycle, running the spray device cycle to wash the lower chamber with fluid, and closing the spray device valve after the spray device cycle completes. The method includes opening a pressure valve to provide PCA to the receiving container.

Abstract: A probe head of an air data probe includes an insert, a portion of a heater, an outer shell, a tip weld, and a braze. The insert includes a tip portion making up a tip of the air data probe, an end portion, and a body portion extending between the tip portion and the end portion. The body portion includes a groove. The portion of the heater is positioned within the groove. The outer shell surrounds the body portion of the insert and the portion of the heater. The tip weld is located between the tip portion of the insert and a first end of the outer shell, and the braze is located between the end portion of the insert and a second end of the outer shell. The portion of the heater is hermetically sealed between the insert and the outer shell.

Abstract: A method of repairing an air data probe includes assessing an air data probe for a damaged portion. The method includes depositing a material on the air data probe to repair the damaged portion of the air data probe. An air data probe includes a probe body including a sense port inlet defined through a wall of the probe body. At least a portion of the wall surrounding the sense port inlet is defined by a deposited material having a different microstructure than a material defining another portion of the wall.

Abstract: An air data probe includes a probe head, a port within the probe head in fluid communication with external airflow, and a pneumatic pressure sensor mounted within the port.

Abstract: Methods and systems for SDA of mixed signal electronic circuitry including embedded software designs for creating ASICs, sub-systems, and SoCs. The SDA system described extends IP reuse beyond the circuit and stand-alone verification capabilities that are common practice today which limit the benefits of reuse. By solving the integration problem first in a loosely coupled manner, complex mixed signal SoC devices may achieve higher levels of IP reuse with push button ease through the cloud, significantly improving time to market, design resource limitations, risks for first time silicon success, and the tasks of managing business multiple relationships of IP providers. SDA generated designs use a multi-agent method of operation, creating powerful and flexible designs that provide both NOC (Network on a Chip) and NBC (Network Beyond the Chip) for distributed system operation, and enhanced non-intrusive in-system monitoring for mission critical and safety related applications.

Abstract: A method of repairing an air data probe includes assessing an air data probe for a damaged portion. The method includes depositing a material on the air data probe to repair the damaged portion of the air data probe. An air data probe includes a probe body including a sense port inlet defined through a wall of the probe body. At least a portion of the wall surrounding the sense port inlet is defined by a deposited material having a different microstructure than a material defining another portion of the wall.

Abstract: An air data probe includes a body, a mount adjacent to the body, a primary low ice adhesion surface coating on a primary impact region of the air data probe, the primary impact region being positioned for direct impact with water drops, and a secondary low ice adhesion surface coating on a secondary impact region of the air data probe, the secondary impact region being positioned for indirect contact by water drops. The primary low ice adhesion surface coating has a different composition than the secondary low ice adhesion surface coating.

Abstract: A method of determining an amount of imperfection in an additively manufactured material is disclosed herein. The method includes forming a sample piece constructed from the material during a same additive manufacturing cycle as a design piece constructed from the material, introducing a first electrical current to the sample piece while maintaining the sample piece at a reference temperature, and determining the amount of imperfection in the material depending on the measured resistance and the reference temperature of the sample piece.