Abstract: The invention relates to an improved dust cover a ball and socket joint. The dust cover includes an elongated sleeved body portion and a hinged portion. The sleeved body portion is constructed of a flexible, elastomeric material and is sized such that the sleeved body portion must be stretched over a joint housing to frictionally engage an exterior side wall of the joint housing without requiring any additional fasteners. The hinged portion includes a sealing lip that seals around a shank of a ball stud and a plurality of hinges that provide additional surface material for the dust cover for increased flexibility. The dust cover includes at least three hinges, a first upper hinge, a second upper hinge and a lower hinge positioned therebetween. The first upper hinge is offset from the second upper hinge such that the first upper hinge is positioned higher than the second upper hinge.

Abstract: A gage device and a test system for statistically qualifying compliant or semi-rigid molded bearings and bearing sets to predetermined material conditions includes a gage body, a flanged plug, a stud used to set a first predetermined material condition, an adapter used to set a second predetermined material condition, and a test fixture. The device simulates the assembly of ball joints to determine whether molded conformal bearings or bearing sets are acceptable from a beginning of life perspective. In this way, functional acceptability of a given number of samples drawn from a production lot is proven to satisfy pre-determined maximum and minimum material conditions. A method of testing and statistically qualifying the bearings is also disclosed.