Abstract: Methods for processing machining chips comprising aluminum-lithium alloys are provided. The method comprises cleaning machining chips comprising an aluminum-lithium alloy to remove at least a portion of processing fluid from the machining chips and providing cleaned machining chips. The method also comprises compressing a volume of the cleaned chips to provide a compact comprising a density of at least 70% of the full theoretical density of the aluminum-lithium alloy.

Abstract: A method including providing a quantity of metal, the quantity of metal being contaminated by a contaminant including a quantity of carbon; configuring a vacuum induction furnace to operate according to a set of operating parameters, the set of operating parameters being selected based on characteristics of the contaminant, the set of operating parameters including at least one of a pressure, an atmosphere composition, a pour temperature, or a hold time; charging the vacuum induction furnace with the quantity of metal; and operating the vacuum induction furnace to melt the quantity of metal in accordance with the set of operating parameters, whereby at least some of the contaminant is removed from the quantity of metal so as to provide an output metal having a concentration of carbon that is less than or equal to a concentration of carbon in the metal as cast.

Abstract: A method and apparatus for casting molten metal in an opaque container and for determining the level of the metal within the container. This is accomplished by locating a strain sensing transducer over the container and metal, and sending a current pulse from the transducer along a wire located in the tube connected to the transducer and extending toward the vessel and molten metal. A permanent magnet is located on a stem connected to a float within the container, the float being effective to rest and float on the upper level of the molten metal within the container. A current pulse is sent along the wire from the transducer, which pulse produces a magnetic field, and which field interacts with a magnetic field of the permanent magnet. The interaction of the two fields exerts a strain on the tube, which strain is sensed by the transducer.