Abstract: A miniature electrochemical cell has a total volume that is less than 0.5 cc. The cathode comprises CFx contacting a rod-shaped current collector and the anode comprises a lithium layer electrically connected to the cell casing. The lithium forms an anode lumen and the cathode having a cylindrical shape resides in the anode lumen. The rod-shaped cathode current collector has a cylindrically-shaped outer surface extending along a longitudinal axis. At least one helical groove recessed into the outer surface turns around the longitudinal axis at a constant distance while moving parallel to the axis or, a series of spaced-apart individual annular grooves recessed into the outer surface of the current collector are aligned perpendicular to the longitudinal axis. The helical groove or annular grooves prevent the CFx from sliding on the rod-shaped current collector. A separator segregates the anode from contacting the cathode, and an electrolyte activates the anode/cathode.

Abstract: A miniature electrochemical cell has a total volume that is less than 0.5 cc. The anode is a lithium sheet that is swaged onto an inner surface of a casing tube to form an anode lumen. The cathode comprises CFx contacting a rod-shaped current collector and the cathode having a cylindrical shape resides in the anode lumen. The rod-shaped cathode current collector has a cylindrically-shaped outer surface extending along a longitudinal axis. At least one helical groove recessed into the outer surface turns around the longitudinal axis at a constant distance while moving parallel to the axis. The helical groove prevents the CFx from sliding on or delaminating from the rod-shaped current collector. A separator segregates the anode from contacting the cathode, and an electrolyte activates the anode/cathode.

Abstract: A miniature electrochemical cell has a total volume that is less than 0.5 cc. The anode is a lithium sheet that is swaged onto an inner surface of a casing tube to form an anode lumen. The cathode comprises CFx contacting a rod-shaped current collector and the cathode having a cylindrical shape resides in the anode lumen. The rod-shaped cathode current collector has a cylindrically-shaped outer surface extending along a longitudinal axis. At least one helical groove recessed into the outer surface turns around the longitudinal axis at a constant distance while moving parallel to the axis. The helical groove prevents the CFx from sliding on or delaminating from the rod-shaped current collector. A separator segregates the anode from contacting the cathode, and an electrolyte activates the anode/cathode.

Abstract: An electrochemical cell has a cylindrically-shaped casing tube with at least first and second lithium sheets swaged onto its inner surface. The first lithium sheet has respective spaced apart first right and left edges, and the second lithium sheet has spaced apart second right and left edges. The first and second right edges and the first and second left edges of the swaged first and second lithium sheets are adjacent to but spaced apart from each other by about 0.5° to about 1° about the inner circumference of the cylindrically-shaped casing tube. A novel process for swaging the first and second lithium sheets onto the inner surface of the casing tube is also described.

Abstract: A closure system for the electrolyte fill port of an electrochemical cell is described. A cell header has an electrolyte fill port comprising an upper opening sidewall extending from a header upper surface to an intermediate ledge located part-way through the header thickness. The ledge extends from a lower edge of the upper opening sidewall to an upper edge of a lower opening sidewall, the lower opening sidewall extending to the header lower surface. With respect to an axis of the electrolyte fill port, the upper opening sidewall has a first radius r1 and the lower opening sidewall has a second radius r2 at the ledge, the lower opening sidewall extending downwardly and inwardly along the axis from the second radius r2 to a third radius r3 at the header lower surface. The second radius r2 at the ledge is greater than the third radius r3 at the header lower surface.

Abstract: A closure system for the electrolyte fill port of an electrochemical cell is described. A cell header has an electrolyte fill port comprising an upper opening sidewall extending from a header upper surface to an intermediate ledge located part-way through the header thickness. The ledge extends from a lower edge of the upper opening sidewall to an upper edge of a lower opening sidewall, the lower opening sidewall extending to the header lower surface. With respect to an axis of the electrolyte fill port, the upper opening sidewall has a first radius r1 and the lower opening sidewall has a second radius r2 at the ledge, the lower opening sidewall extending downwardly and inwardly along the axis from the second radius r2 to a third radius r3 at the header lower surface. The second radius r2 at the ledge is greater than the third radius r3 at the header lower surface.

Abstract: A fixture in which an attractive magnetic force is utilized to join two parts of a container or housing together is discussed. The fixture comprises a fixture body portion, a fixture base portion and a removable fixture plate portion. At least one body magnet resides within the fixture body portion and at least one plate magnet resides within the removable fixture plate. The fixture body and plate magnets are positioned such that when they are brought together, an attractive magnetic force pulls the plate towards the fixture body. Therefore, when the respective housing portions are positioned within the fixture, the magnetic force compresses the housing portions together.

Abstract: An electrochemical cell comprising a conductive casing housing an electrode assembly provided with a stack holder surrounding the electrode assembly is described. The stack holder is of a shape memory material that serves to maintain the anode and cathode in a face-to-face close physical proximity alignment throughout discharge. This is particularly important in later stages of cell life. As the cell discharges, anode active material is physically moved from the anode to intercalate with the cathode active material. As this mass transfer occurs, the cathode becomes physically larger and the anode smaller. This can lead to gaps forming between the anode and the cathode. However, the stack holder inhibits the formation of such gaps by maintaining a compressive force on the electrode assembly throughout cell discharge.