Abstract: A fluid coupling employing a viscous fluid to produce a limited slip differential assembly. The fluid coupling is disposed within a differential casing along with a pair of side gears. The fluid coupling includes a first impeller provided with a first set of vanes and drivingly coupled to one of the side gears, a second impeller provided with a second set of vanes and drivingly coupled to the differential casing so that the first set of vanes is facing the second set of vanes, and a viscous fluid disposed between the first and second sets of vanes.

Abstract: An apparatus to regulate and control the temperature of an axle assembly for a vehicle. A heat pipe is inserted though the axle housing cover, the heat pipe travels the length of the cover. Near the lower region of the carrier and beneath the lubricating fluid level, the heat pipe bends to continue in the horizontal direction. Disposed about the terminal end of the heat pipe below the lubricating fluid line are a series of cooling fins. Heat generated within the lubricating fluid that is heated during operation conduit is dissipated via the cooling fins.

Abstract: An ultra narrow adjustable differential assembly includes a ring gear rotatably supported within a differential housing about a central axis, a set of differential pinion mate gears rotatably mounted to the ring gear, a pair of opposite side gears drivingly engaging the differential pinion mate gears for establishing driving connection between the ring gear and the side gears and allowing differential rotation between the side gears, and an adjustment device for selectively adjusting position of the ring gear relative to the differential housing and proper bearing preload.

Abstract: A compact differential assembly includes a differential case defining a cavity, a set of pinion mate gears rotatably mounted within the cavity in a free-floating manner, and a pair of opposite side gears drivingly engaging the differential pinion mate gears for allowing differential rotation between the side gears. Each of the side gears is integrally formed at an inward end of a corresponding axle shaft within an outside diameter thereof as a unitary single-piece part.

Abstract: An ultra narrow adjustable differential assembly includes a ring gear rotatably supported within a differential housing about a central axis, a set of differential pinion mate gears rotatably mounted to the ring gear, a pair of opposite side gears drivingly engaging the differential pinion mate gears for establishing driving connection between the ring gear and the side gears and allowing differential rotation between the side gears, and an adjustment device for selectively adjusting position of the ring gear relative to the differential housing and proper bearing preload.

Abstract: A method for joining ductile iron with steel includes the steps of depositing a metallic material between a first ductile iron component, and a second steel component. The joint formed by the method has an interface disposed between the two components and the first and second components are welded thereto. The interface includes the metallic material. The metallic material preferably includes nickel sprayed to the joint area. The resulting interface material is a weld bead zone that preferably includes nickel at a concentration ranging from about twenty-two percent to about thirty-two percent, most preferably between about thirty percent and about thirty-two percent. The welding step of the present invention preferably includes the use of laser energy to localize fusion of the components and the metallic material.

Abstract: A ring gear (50) is provided between a pair of differential case halves (18, 18') integrally formed with teeth defining a pair of side gears (19, 19') that engage differential pinion gears (12, 12') mounted on a pinion shaft (17) to provide a motor vehicle differential gear assembly (100) having reduced components while enabling a limited slip capability controlled by regulating frictional resistance at a thrust surface interface.