Abstract: Chemical processing techniques for removing elastomeric polymers and colorant from mixed textile feedstocks for recycling are described. In an embodiment, a method can comprise contacting a heated solution comprising a solvent to a mixed textile feedstock as positioned within a vessel or chamber, wherein the mixed textile feedstock comprises elastomeric polymers or a combination of elastomeric polymers and a colorant, and wherein the solvent comprises a cyclic ketone. The method further comprises removing at least some of the elastomeric polymers (or both the elastomeric polymers and the colorant) as a result of the contacting, resulting in a transformation of the textile feedstock into a purified textile product that excludes the at least some of the elastomeric polymers (and the colorant when included in the textile feedstock). The mixed textile feedstock can comprise other types of textile materials (in addition to the elastomeric polymers), such as polyester, cotton, nylon, and others.

Abstract: Chemical processing techniques for removing colorant from polyester materials for recycling are described. According to an embodiment, a method for producing a purified polyester material, can comprise contacting a heated solution comprising a solvent to a polyester material as positioned within a vessel, wherein the polyester material comprises one or more additive components, and removing at least some of the one or more additive components from the polyester material as a result of the contacting, resulting in a transformation of the polyester material into the purified polyester material. In an example, the solvent comprises a ketone, an ether, an ester, an alcohol and/or a carbonate. The one or more additive components can include a colorant and/or other contaminates.

Abstract: Chemical processing techniques for separating components of mixed textile feedstocks for recycling are described. In an embodiment, a method can comprise contacting a mixed textile feedstock comprising a polyester material, a cellulosic material, a disperse colorant, and elastomeric polymers with a solution comprising a cyclic ketone solvent at a first temperature to extract at least some of the disperse colorant and at least some of the elastomeric polymers, resulting in an intermediate textile feedstock excluding the at least some of the disperse colorant and the at least some of the elastomeric polymers; contacting the intermediate textile feedstock with the solution at a second temperature greater than the first temperature to extract at least some of the polyester material in the solution; and extracting the at least some of the polyester material from the solution, resulting in extracted polyester material. The method further results in isolated cellulosic material.

Abstract: Provided is a rechargeable metal halide battery with an anode; an electrolyte including (i) an oxidizing gas, (ii) a metal halide, and (iii) a heterocyclic compound solvent; and a current collector contacting the active cathode material. As the metal halide of the electrolyte acts as an active cathode material that can receive, store, and release metal ions during charging and discharging of the battery, the battery does not require a dedicated cathode. The lack of a dedicated cathode results in a rechargeable battery with high power density that is lightweight and inexpensive to make.

Abstract: Pre-treating a waste polyester material with dichloromethane (DCM) produce purified polyester for reuse. The purified polyester can be recycled via any chemical or mechanical recycling process. Where the waste polyester material includes non-polyester contaminants, the DCM-treated polyester material produces a slurry that includes the DCM, a solid component that includes a polyester monomer product for reuse, and a waste liquid component where the non-polyester contaminants can be filtered from the top of the liquid component.

Abstract: A waste polyester material is prepared for recycling by dissolving the material in a solution comprising hexafluoroisopropyl (HFIPA) and a chlorinated hydrocarbon, such as dichloromethane (DCM) and/or an aromatic hydrocarbon, such as toluene or xylene, to form a dissolved polyester sample. The dissolved polyester may be prepared for recycling by evaporation, spray drying, and/or precipitation, which produces a purified solid polyester product. The dissolution solution, which is separated from the purified solid polyester product, is also recycled through distillation with purification.

Abstract: An acetonitrile, toluene, and/or xylene solvent removes color from a polymeric material in a device with a boiling vessel, a condenser, and a chamber. The solvent is placed in the boiling vessel and the polymeric material is placed in the chamber. Upon heating, solvent vapors travel from the boiling vessel to the condenser where the vaporized solvent is condensed back to a liquid that enters into the chamber where it extracts color from the polymeric material and forms a mixture, which is directed back to the boiling vessel. The decolorization is repeated via a continuous loop or a continuous-feed to remove all color from the polymeric material so that the polymeric material can be chemically recycled. The extracted colorant and solvent in the mixture may reused by filtering the mixture or by evaporating the solvent from the mixture and recondensing the solvent back to a liquid state.

Abstract: Polyester-free cotton is obtained from a fabric and/or fibers containing polyester and cotton by reacting the fabric and/or fibers with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction, which may be run in batches or as a continuous flow process, recovers (i) polyester-free cotton as a solid inert by-product of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) a polyester monomer product, and (iv) unreacted alcohol. The reaction works on any polyester-cotton fabric and/or fibers, including those that have at least one additional material, such as polyethers polyolefins, polyurethanes, nylon, rayon, acetate, viscose, modal, acrylic, wool, and combinations thereof.

Abstract: A composition, process, and device are disclosed. The composition includes a polymer formed by reacting an epoxy compound with an amine curing agent. The epoxy compound comprises a Diels-Alder dimer and an ester moiety. The process includes providing a polymer formed by reacting the epoxy compound with the amine curing agent. The device includes a material that includes the polymer.

Abstract: A depolymerization reaction of a polyester input with an organocatalyst and an alcohol solvent produces (i) a recycled monomeric or oligomeric diester from the polyester, (ii) the organocatalyst for reuse, and (iii) the alcohol solvent, which may also be reused. The presence of volatile impurities, such as water, acetyl aldehyde, and organic solvents can interfere with the success of the depolymerization reaction. A pre-reaction distillation step removes volatile impurities from the polyester input resulting in an efficient depolymerization reaction with consistency among batches. The polyester input may be further treated with a water azeotrope to remove water from the polyester input prior to the pre-reaction distillation.

Abstract: A depolymerization reaction of a polyester input with an organocatalyst and an alcohol solvent produces (i) a recycled monomeric or oligomeric diester from the polyester, (ii) the organocatalyst for reuse, and (iii) the alcohol solvent, which may also be reused. The presence of volatile impurities, such as water, acetyl aldehyde, and organic solvents can interfere with the success of the depolymerization reaction. A pre-reaction distillation step removes volatile impurities from the polyester input resulting in an efficient depolymerization reaction with consistency among batches. The polyester input may be further treated with a water azeotrope to remove water from the polyester input prior to the pre-reaction distillation.

Abstract: Pre-treating a waste polyester material with dichloromethane (DCM) produce purified polyester for reuse. The purified polyester can be recycled via any chemical or mechanical recycling process. Where the waste polyester material includes non-polyester contaminants, the DCM-treated polyester material produces a slurry that includes the DCM, a solid component that includes a polyester monomer product for reuse, and a waste liquid component where the non-polyester contaminants can be filtered from the top of the liquid component.

Abstract: A waste polyester material is prepared for recycling by dissolving the material in a solution comprising hexafluoroisopropyl (HFIPA) and a chlorinated hydrocarbon, such as dichloromethane (DCM) and/or an aromatic hydrocarbon, such as toluene or xylene, to form a dissolved polyester sample. The dissolved polyester may be prepared for recycling by evaporation, spray drying, and/or precipitation, which produces a purified solid polyester product. The dissolution solution, which is separated from the purified solid polyester product, is also recycled through distillation with purification.

Abstract: Polyester-free magnetic and/or metallic components are obtained from a multicomponent polyester device by reacting the multicomponent polyester device with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction recovers (i) the polyester-free magnetic and/or metallic components as solid inert by-products of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) unreacted alcohol for reuse, and (iv) a polyester monomer product. Where the multicomponent device includes a non-polyester material, such as polystyrene, the polystyrene is fully recovered from the reaction. Where the multicomponent polyester device includes recording media, the reaction process sanitizes the inert byproducts of the recording media, thus scrubbing any personal data from the reacted recording media.

Abstract: Polyester-free cotton is obtained from a fabric and/or fibers containing polyester and cotton by reacting the fabric and/or fibers with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction, which may be run in batches or as a continuous flow process, recovers (i) polyester-free cotton as a solid inert by-product of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) a polyester monomer product, and (iv) unreacted alcohol. The reaction works on any polyester-cotton fabric and/or fibers, including those that have at least one additional material, such as polyethers polyolefins, polyurethanes, nylon, rayon, acetate, viscose, modal, acrylic, wool, and combinations thereof.

Abstract: Pre-treating a waste polyester material with dichloromethane (DCM) produces a purified polyester for reuse. The purified polyester can be recycled via any chemical or mechanical recycling process. Where the waste polyester material includes non-polyester contaminants, the DCM-treated polyester material produces a slurry that includes the DCM, a solid component that includes a polyester monomer product for reuse, and a waste liquid component where the non-polyester contaminants can be filtered from the top of the liquid component.

Abstract: A depolymerization reaction of a polyester input with an organocatalyst and an alcohol solvent produces (i) a recycled monomeric or oligomeric diester from the polyester, (ii) the organocatalyst for reuse, and (iii) the alcohol solvent, which may also be reused. The presence of volatile impurities, such as water, acetyl aldehyde, and organic solvents can interfere with the success of the depolymerization reaction. A pre-reaction distillation step removes volatile impurities from the polyester input resulting in an efficient depolymerization reaction with consistency among batches. The polyester input may be further treated with a water azeotrope to remove water from the polyester input prior to the pre-reaction distillation.

Abstract: A waste polyester material is prepared for recycling by dissolving the material in a solution comprising hexafluoroisopropyl (HFIPA) and a chlorinated hydrocarbon, such as dichloromethane (DCM) and/or an aromatic hydrocarbon, such as toluene or xylene, to form a dissolved polyester sample. The dissolved polyester may be prepared for recycling by evaporation, spray drying, and/or precipitation, which produces a purified solid polyester product. The dissolution solution, which is separated from the purified solid polyester product, is also recycled through distillation with purification.

Abstract: Polyester-free magnetic and/or metallic components are obtained from a multicomponent polyester device by reacting the multicomponent polyester device with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction recovers (i) the polyester-free magnetic and/or metallic components as solid inert by-products of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) unreacted alcohol for reuse, and (iv) a polyester monomer product. Where the multicomponent device includes a non-polyester material, such as polystyrene, the polystyrene is fully recovered from the reaction. Where the multicomponent polyester device includes recording media, the reaction process sanitizes the inert byproducts of the recording media, thus scrubbing any personal data from the reacted recording media.

Abstract: Polyester-free cotton is obtained from a fabric and/or fibers containing polyester and cotton by reacting the fabric and/or fibers with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction, which may be run in batches or as a continuous flow process, recovers (i) polyester-free cotton as a solid inert by-product of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) a polyester monomer product, and (iv) unreacted alcohol. The reaction works on any polyester-cotton fabric and/or fibers, including those that have at least one additional material, such as polyethers polyolefins, polyurethanes, nylon, rayon, acetate, viscose, modal, acrylic, wool, and combinations thereof.