Patents by Inventor Gregory Breyta

Gregory Breyta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240101777
    Abstract: A depolymerization reaction of a polyester input with an organocatalyst and an alcohol solvent produces (i) a recycled monomeric or oligomeric diester from the polyester, (ii) the organocatalyst for reuse, and (iii) the alcohol solvent, which may also be reused. The presence of volatile impurities, such as water, acetyl aldehyde, and organic solvents can interfere with the success of the depolymerization reaction. A pre-reaction distillation step removes volatile impurities from the polyester input resulting in an efficient depolymerization reaction with consistency among batches. The polyester input may be further treated with a water azeotrope to remove water from the polyester input prior to the pre-reaction distillation.
    Type: Application
    Filed: October 8, 2023
    Publication date: March 28, 2024
    Inventors: Gregory Breyta, Rudy J. Wojtecki
  • Publication number: 20240043651
    Abstract: Pre-treating a waste polyester material with dichloromethane (DCM) produce purified polyester for reuse. The purified polyester can be recycled via any chemical or mechanical recycling process. Where the waste polyester material includes non-polyester contaminants, the DCM-treated polyester material produces a slurry that includes the DCM, a solid component that includes a polyester monomer product for reuse, and a waste liquid component where the non-polyester contaminants can be filtered from the top of the liquid component.
    Type: Application
    Filed: October 9, 2023
    Publication date: February 8, 2024
    Inventors: Gregory Breyta, Robert David Allen
  • Publication number: 20240026115
    Abstract: A waste polyester material is prepared for recycling by dissolving the material in a solution comprising hexafluoroisopropyl (HFIPA) and a chlorinated hydrocarbon, such as dichloromethane (DCM) and/or an aromatic hydrocarbon, such as toluene or xylene, to form a dissolved polyester sample. The dissolved polyester may be prepared for recycling by evaporation, spray drying, and/or precipitation, which produces a purified solid polyester product. The dissolution solution, which is separated from the purified solid polyester product, is also recycled through distillation with purification.
    Type: Application
    Filed: October 1, 2023
    Publication date: January 25, 2024
    Inventors: Gregory Breyta, Robert David Allen, Nitin Shashikant Parekh
  • Publication number: 20240002629
    Abstract: Polyester-free magnetic and/or metallic components are obtained from a multicomponent polyester device by reacting the multicomponent polyester device with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction recovers (i) the polyester-free magnetic and/or metallic components as solid inert by-products of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) unreacted alcohol for reuse, and (iv) a polyester monomer product. Where the multicomponent device includes a non-polyester material, such as polystyrene, the polystyrene is fully recovered from the reaction. Where the multicomponent polyester device includes recording media, the reaction process sanitizes the inert byproducts of the recording media, thus scrubbing any personal data from the reacted recording media.
    Type: Application
    Filed: September 18, 2023
    Publication date: January 4, 2024
    Inventors: Gregory Breyta, Robert David Allen
  • Publication number: 20230416492
    Abstract: Polyester-free cotton is obtained from a fabric and/or fibers containing polyester and cotton by reacting the fabric and/or fibers with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction, which may be run in batches or as a continuous flow process, recovers (i) polyester-free cotton as a solid inert by-product of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) a polyester monomer product, and (iv) unreacted alcohol. The reaction works on any polyester-cotton fabric and/or fibers, including those that have at least one additional material, such as polyethers polyolefins, polyurethanes, nylon, rayon, acetate, viscose, modal, acrylic, wool, and combinations thereof.
    Type: Application
    Filed: September 11, 2023
    Publication date: December 28, 2023
    Inventors: Gregory Breyta, Robert David Allen
  • Patent number: 11814487
    Abstract: Pre-treating a waste polyester material with dichloromethane (DCM) produces a purified polyester for reuse. The purified polyester can be recycled via any chemical or mechanical recycling process. Where the waste polyester material includes non-polyester contaminants, the DCM-treated polyester material produces a slurry that includes the DCM, a solid component that includes a polyester monomer product for reuse, and a waste liquid component where the non-polyester contaminants can be filtered from the top of the liquid component.
    Type: Grant
    Filed: December 1, 2021
    Date of Patent: November 14, 2023
    Assignee: International Business Machines Corporation
    Inventors: Gregory Breyta, Robert David Allen
  • Patent number: 11814492
    Abstract: A depolymerization reaction of a polyester input with an organocatalyst and an alcohol solvent produces (i) a recycled monomeric or oligomeric diester from the polyester, (ii) the organocatalyst for reuse, and (iii) the alcohol solvent, which may also be reused. The presence of volatile impurities, such as water, acetyl aldehyde, and organic solvents can interfere with the success of the depolymerization reaction. A pre-reaction distillation step removes volatile impurities from the polyester input resulting in an efficient depolymerization reaction with consistency among batches. The polyester input may be further treated with a water azeotrope to remove water from the polyester input prior to the pre-reaction distillation.
    Type: Grant
    Filed: December 1, 2021
    Date of Patent: November 14, 2023
    Assignee: International Business Machines Corporation
    Inventors: Gregory Breyta, Rudy J. Wojtecki
  • Patent number: 11807725
    Abstract: A waste polyester material is prepared for recycling by dissolving the material in a solution comprising hexafluoroisopropyl (HFIPA) and a chlorinated hydrocarbon, such as dichloromethane (DCM) and/or an aromatic hydrocarbon, such as toluene or xylene, to form a dissolved polyester sample. The dissolved polyester may be prepared for recycling by evaporation, spray drying, and/or precipitation, which produces a purified solid polyester product. The dissolution solution, which is separated from the purified solid polyester product, is also recycled through distillation with purification.
    Type: Grant
    Filed: December 1, 2021
    Date of Patent: November 7, 2023
    Assignee: International Business Machines Corporation
    Inventors: Gregory Breyta, Robert David Allen, Nitin Shashikant Parekh
  • Patent number: 11795292
    Abstract: Polyester-free magnetic and/or metallic components are obtained from a multicomponent polyester device by reacting the multicomponent polyester device with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction recovers (i) the polyester-free magnetic and/or metallic components as solid inert by-products of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) unreacted alcohol for reuse, and (iv) a polyester monomer product. Where the multicomponent device includes a non-polyester material, such as polystyrene, the polystyrene is fully recovered from the reaction. Where the multicomponent polyester device includes recording media, the reaction process sanitizes the inert byproducts of the recording media, thus scrubbing any personal data from the reacted recording media.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: October 24, 2023
    Assignee: International Business Machines Corporation
    Inventors: Gregory Breyta, Robert David Allen
  • Patent number: 11787917
    Abstract: Polyester-free cotton is obtained from a fabric and/or fibers containing polyester and cotton by reacting the fabric and/or fibers with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction, which may be run in batches or as a continuous flow process, recovers (i) polyester-free cotton as a solid inert by-product of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) a polyester monomer product, and (iv) unreacted alcohol. The reaction works on any polyester-cotton fabric and/or fibers, including those that have at least one additional material, such as polyethers polyolefins, polyurethanes, nylon, rayon, acetate, viscose, modal, acrylic, wool, and combinations thereof.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: October 17, 2023
    Assignee: International Business Machines Corporation
    Inventors: Gregory Breyta, Robert David Allen
  • Publication number: 20230257513
    Abstract: A composition, process, and device are disclosed. The composition includes a polymer formed by reacting an epoxy compound with an amine curing agent. The epoxy compound comprises a Diels-Alder dimer and an ester moiety. The process includes providing a polymer formed by reacting the epoxy compound with the amine curing agent. The device includes a material that includes the polymer.
    Type: Application
    Filed: February 16, 2022
    Publication date: August 17, 2023
    Inventors: Rudy J. Wojtecki, Gregory Breyta, Kamal K. Sikka, Teddie P. Magbitang
  • Publication number: 20220169822
    Abstract: Pre-treating a waste polyester material with dichloromethane (DCM) produce purified polyester for reuse. The purified polyester can be recycled via any chemical or mechanical recycling process. Where the waste polyester material includes non-polyester contaminants, the DCM-treated polyester material produces a slurry that includes the DCM, a solid component that includes a polyester monomer product for reuse, and a waste liquid component where the non-polyester contaminants can be filtered from the top of the liquid component.
    Type: Application
    Filed: December 1, 2021
    Publication date: June 2, 2022
    Inventors: Gregory Breyta, Robert David Allen
  • Publication number: 20220169823
    Abstract: A waste polyester material is prepared for recycling by dissolving the material in a solution comprising hexafluoroisopropyl (HFIPA) and a chlorinated hydrocarbon, such as dichloromethane (DCM) and/or an aromatic hydrocarbon, such as toluene or xylene, to form a dissolved polyester sample. The dissolved polyester may be prepared for recycling by evaporation, spray drying, and/or precipitation, which produces a purified solid polyester product. The dissolution solution, which is separated from the purified solid polyester product, is also recycled through distillation with purification.
    Type: Application
    Filed: December 1, 2021
    Publication date: June 2, 2022
    Inventors: Gregory Breyta, Robert David Allen, Nitin Shashikant Parekh
  • Publication number: 20220169825
    Abstract: Polyester-free magnetic and/or metallic components are obtained from a multicomponent polyester device by reacting the multicomponent polyester device with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction recovers (i) the polyester-free magnetic and/or metallic components as solid inert by-products of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) unreacted alcohol for reuse, and (iv) a polyester monomer product. Where the multicomponent device includes a non-polyester material, such as polystyrene, the polystyrene is fully recovered from the reaction. Where the multicomponent polyester device includes recording media, the reaction process sanitizes the inert byproducts of the recording media, thus scrubbing any personal data from the reacted recording media.
    Type: Application
    Filed: November 12, 2021
    Publication date: June 2, 2022
    Inventors: Gregory Breyta, Robert David Allen
  • Publication number: 20220169824
    Abstract: Polyester-free cotton is obtained from a fabric and/or fibers containing polyester and cotton by reacting the fabric and/or fibers with an amine organocatalyst and/or carboxylic acid salt of same and an alcohol solvent. The reaction, which may be run in batches or as a continuous flow process, recovers (i) polyester-free cotton as a solid inert by-product of the reaction, (ii) the amine organocatalyst and/or carboxylic acid salt of same for reuse, (iii) a polyester monomer product, and (iv) unreacted alcohol. The reaction works on any polyester-cotton fabric and/or fibers, including those that have at least one additional material, such as polyethers polyolefins, polyurethanes, nylon, rayon, acetate, viscose, modal, acrylic, wool, and combinations thereof.
    Type: Application
    Filed: November 12, 2021
    Publication date: June 2, 2022
    Inventors: Gregory Breyta, Robert David Allen
  • Publication number: 20220169809
    Abstract: A depolymerization reaction of a polyester input with an organocatalyst and an alcohol solvent produces (i) a recycled monomeric or oligomeric diester from the polyester, (ii) the organocatalyst for reuse, and (iii) the alcohol solvent, which may also be reused. The presence of volatile impurities, such as water, acetyl aldehyde, and organic solvents can interfere with the success of the depolymerization reaction. A pre-reaction distillation step removes volatile impurities from the polyester input resulting in an efficient depolymerization reaction with consistency among batches. The polyester input may be further treated with a water azeotrope to remove water from the polyester input prior to the pre-reaction distillation.
    Type: Application
    Filed: December 1, 2021
    Publication date: June 2, 2022
    Inventors: Gregory Breyta, Rudy J. Wojtecki
  • Publication number: 20210399332
    Abstract: Provided is a rechargeable metal halide battery with an anode; an electrolyte including (i) an oxidizing gas, (ii) a metal halide, and (iii) a heterocyclic compound solvent; and a current collector contacting the active cathode material. As the metal halide of the electrolyte acts as an active cathode material that can receive, store, and release metal ions during charging and discharging of the battery, the battery does not require a dedicated cathode. The lack of a dedicated cathode results in a rechargeable battery with high power density that is lightweight and inexpensive to make.
    Type: Application
    Filed: September 1, 2021
    Publication date: December 23, 2021
    Inventors: Jangwoo Kim, Young-hye Na, Gregory Breyta
  • Patent number: 11165093
    Abstract: Provided is a rechargeable metal halide battery with an anode; an electrolyte including (i) an oxidizing gas, (ii) a metal halide, and (iii) a heterocyclic compound solvent; and a current collector contacting the active cathode material. As the metal halide of the electrolyte acts as an active cathode material that can receive, store, and release metal ions during charging and discharging of the battery, the battery does not require a dedicated cathode. The lack of a dedicated cathode results in a rechargeable battery with high power density that is lightweight and inexpensive to make.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: November 2, 2021
    Assignee: International Business Machines Corporation
    Inventors: Jangwoo Kim, Young-Hye Na, Gregory Breyta
  • Patent number: 11022882
    Abstract: A compound shown by the following general formula (1-1), AR1 and AR2 each independently represent an aromatic ring or an aromatic ring containing at least one nitrogen and/or sulfur atom, two AR1s, AR1 and AR2, or two AR2s are optionally bonded; AR3 represents a benzene, naphthalene, thiophene, pyridine, or diazine ring; A represents an organic group; B represents an anionic leaving group; Y represents a divalent organic group; “p” is 1 or 2; “q” is 1 or 2; “r” is 0 or 1; “s” is 2 to 4; when s=2, Z represents a single bond, divalent atom, or divalent organic group; and when s=3 or 4, Z represents a trivalent or quadrivalent atom or organic group. This compound cures to form an organic film, and also forms an organic under layer film.
    Type: Grant
    Filed: June 20, 2018
    Date of Patent: June 1, 2021
    Assignees: SHIN-ETSU CHEMICAL CO., LTD., INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Seiichiro Tachibana, Takeru Watanabe, Keisuke Niida, Hiroko Nagai, Takashi Sawamura, Tsutomu Ogihara, Alexander Edward Hess, Gregory Breyta, Daniel Paul Sanders, Rudy J. Wojtecki
  • Publication number: 20200287233
    Abstract: A battery includes: an anode; an electrolyte including: an oxidizing gas; an active cathode material including a metal halide; and a solvent including a heterocyclic compound; and a current collector contacting the active cathode material.
    Type: Application
    Filed: March 8, 2019
    Publication date: September 10, 2020
    Inventors: Jangwoo Kim, Young-Hye Na, Gregory Breyta