Abstract: A fiber array launcher assembly including a hollow body having a front end and a rear end; an alignment plate having an array of holes coupled to the rear end of the body; a beam shaper having an array of lenses coupled to the front end of the body, where a separate lens is aligned with each hole in the alignment plate; and a plurality of fiber assemblies each including a fiber having an end face spliced to an end of an endcap where the endcap has a larger diameter than a diameter of the fiber, and where a separate endcap is secured in each hole so that the fiber is aligned with the associated lens.

Abstract: A system and method for fabricating an optical element. The method includes welding an array of fibers to the optical element, measuring an angle error and a position error of each fiber, calculating a correction for each fiber for the angle error and the position error and correcting the angle and position of each fiber using the calculated corrections.

Abstract: A method for assembling a two-dimensional fiber array launcher assembly. The method includes providing an alignment structure having a two-dimensional alignment plate with holes at one end and a two-dimensional beam shaper with micro-lenses at an opposite end. An endcap having a fiber attached thereto is systematically positioned in each hole, and is aligned with one of the micro-lenses with a high precision tolerance. The aligned endcap is then secured in the hole using a curable glue. This process is continued until all of the holes have aligned endcaps. If one of the endcaps is mis-aligned or becomes damaged, the glue can be heated and the endcap realigned or replaced.

Abstract: A system for fabricating an optical element. The system includes means for welding an array of fibers to the optical element, means for measuring an angle error and a position error of each fiber, means for calculating a correction for each fiber for the angle error and the position error and means for correcting the angle and position of each fiber using the calculated corrections.

Abstract: A WDM seed beam source for a fiber laser amplifier system that includes a number of master oscillators that generate seed beams at different wavelengths and a spectral multiplexer that multiplexes all of the seed beams onto a single fiber. An EOM modulates the combined seed beams on the single fiber and a spectral demultiplexer then separates the modulated seed beams into their constituent wavelengths on separate fibers before the seed beams are amplified and spectrally combined. The fiber laser amplifier system includes a separate fiber amplifier that amplifies the separated seed beams, an emitter array that directs the amplified beams into free space, beam collimating optics that focuses the uncombined beams, and an SBC grating responsive to the collimated uncombined beams that spatially combines the collimated uncombined beams.

Abstract: A method for assembling a two-dimensional fiber array launcher assembly. The method includes providing an alignment structure having a two-dimensional alignment plate with holes at one end and a two-dimensional beam shaper with micro-lenses at an opposite end. An endcap having a fiber attached thereto is systematically positioned in each hole, and is aligned with one of the micro-lenses with a high precision tolerance. The aligned endcap is then secured in the hole using a curable glue. This process is continued until all of the holes have aligned endcaps. If one of the endcaps is mis-aligned or becomes damaged, the glue can be heated and the endcap realigned or replaced.

Abstract: A method for providing spectral beam combining (SBC) including generating a plurality seed beams each having a central wavelength and a low fill factor profile, where the wavelength of all of the seed beams is different; amplifying the seed beams; causing the amplified beams to expand as they propagate so as to be converted from the low fill factor profile to a high fill factor profile where the high fill factor profile tapers to a lower value at a perimeter of each beam; causing a wavefront of the converted beams to flatten to provide a plurality of adjacent SBC beams having different wavelengths with minimal overlap and a minimal gap between the beams; collimating the SBC beams; and directing the collimated SBC beams onto an SBC element that spatially diffracts the individual beam wavelengths and directing the beams in the same direction as a combined output beam.

Abstract: A coherently beam combining (CBC) fiber laser amplifier system including beam shaper array assembly and a beam source that provides a plurality of beams having a low fill factor profile. The assembly includes an input beam shaper array having a plurality of input cells positioned adjacent to each other that are shaped to cause the beam to expand as it propagates away from the input array to be converted from the low fill factor profile to a high fill factor profile and cause the profile to taper to a lower value at a perimeter of each input array cell. The assembly further includes an output beam shaper array having a plurality of output cells positioned adjacent to each other that are shaped to cause the beam to stop expanding so that the output array provides a plurality of adjacent beams with minimal overlap and a minimal gap between the beams.

Abstract: A hybrid coherent beam combining (CBC) and spectral beam combining (SBC) fiber laser amplifier system including a beam shaper array assembly and a beam source that provides a plurality of beams having a low fill factor profile. The assembly includes an input beam shaper array having a plurality of rectilinear input cells positioned adjacent to each other that are shaped to cause the beam to expand as it propagates away from the input array to be converted from the low fill factor profile to a high fill factor profile. The assembly further includes an output beam shaper array having a plurality of output cells positioned adjacent to each other that are shaped to cause the beam to stop expanding so that the output array provides a plurality of adjacent beams with minimal overlap and a minimal gap between the beams.

Abstract: A method for providing spectral beam combining (SBC) including generating a plurality seed beams each having a central wavelength and a low fill factor profile, where the wavelength of all of the seed beams is different; amplifying the seed beams; causing the amplified beams to expand as they propagate so as to be converted from the low fill factor profile to a high fill factor profile where the high fill factor profile tapers to a lower value at a perimeter of each beam; causing a wavefront of the converted beams to flatten to provide a plurality of adjacent SBC beams having different wavelengths with minimal overlap and a minimal gap between the beams; collimating the SBC beams; and directing the collimated SBC beams onto an SBC element that spatially diffracts the individual beam wavelengths and directing the beams in the same direction as a combined output beam.

Abstract: A WDM seed beam source for a fiber laser amplifier system that includes a number of master oscillators that generate seed beams at different wavelengths and a spectral multiplexer that multiplexes all of the seed beams onto a single fiber. An EOM modulates the combined seed beams on the single fiber and a spectral demultiplexer then separates the modulated seed beams into their constituent wavelengths on separate fibers before the seed beams are amplified and spectrally combined. The fiber laser amplifier system includes a separate fiber amplifier that amplifies the separated seed beams, an emitter array that directs the amplified beams into free space, beam collimating optics that focuses the uncombined beams, and an SBC grating responsive to the collimated uncombined beams that spatially combines the collimated uncombined beams.

Abstract: A coherently beam combining (CBC) fiber laser amplifier system including beam shaper array assembly and a beam source that provides a plurality of beams having a low fill factor profile. The assembly includes an input beam shaper array having a plurality of input cells positioned adjacent to each other that are shaped to cause the beam to expand as it propagates away from the input array to be converted from the low fill factor profile to a high fill factor profile and cause the profile to taper to a lower value at a perimeter of each input array cell. The assembly further includes an output beam shaper array having a plurality of output cells positioned adjacent to each other that are shaped to cause the beam to stop expanding so that the output array provides a plurality of adjacent beams with minimal overlap and a minimal gap between the beams.

Abstract: A system and method for fabricating an optical element. The method includes welding an array of fibers to the optical element, measuring an angle error and a position error of each fiber, calculating a correction for each fiber for the angle error and the position error and correcting the angle and position of each fiber using the calculated corrections.

Abstract: A hybrid coherent beam combining (CBC) and spectral beam combining (SBC) fiber laser amplifier system including a beam shaper array assembly and a beam source that provides a plurality of beams having a low fill factor profile. The assembly includes an input beam shaper array having a plurality of rectilinear input cells positioned adjacent to each other that are shaped to cause the beam to expand as it propagates away from the input array to be converted from the low fill factor profile to a high fill factor profile. The assembly further includes an output beam shaper array having a plurality of output cells positioned adjacent to each other that are shaped to cause the beam to stop expanding so that the output array provides a plurality of adjacent beams with minimal overlap and a minimal gap between the beams.

Abstract: A method for assembling a beam combiner array including providing an array block having a back wall, a front surface and a plurality of aligned channels extending from the back wall to the front surface, where a bore extends through the back wall and into each channel, and providing a lens array including a plurality of lenses. The method further includes securing the lens array to the front surface of the block so that one of the lenses is aligned with each channel and threading a separate hollow core fiber through one of the bores in the back wall so that an end of the fiber is positioned within the channel. The method also includes aligning each fiber to the lens array so that a beam that propagates down the fiber is emitted into the channel, focused by the lens and emitted from the array as a collimated beam.

Abstract: A spectral beam combining (SBC) fiber laser amplifier system including a beam shaper array assembly and a beam source that provides a plurality of beams having a low fill factor profile. The assembly includes an input beam shaper array having a plurality of input cells positioned adjacent to each other that are shaped to cause the beams to expand as they propagates away from the input array to be converted from the low fill factor profile to a high fill factor profile and be tapered to a lower value at a perimeter of each input array cell. The assembly further includes an output beam shaper array having a plurality of output cells positioned adjacent to each other that are shaped to cause the beams to stop expanding so that the output array provides a plurality of adjacent beams with minimal overlap and a minimal gap between the beams.

Abstract: A coherently beam combining (CBC) fiber laser amplifier system including beam shaper array assembly and a beam source that provides a plurality of beams having a low fill factor profile. The assembly includes an input beam shaper array having a plurality of input cells positioned adjacent to each other that are shaped to cause the beam to expand as it propagates away from the input array to be converted from the low fill factor profile to a high fill factor profile and cause the profile to taper to a lower value at a perimeter of each input array cell. The assembly further includes an output beam shaper array having a plurality of output cells positioned adjacent to each other that are shaped to cause the beam to stop expanding so that the output array provides a plurality of adjacent beams with minimal overlap and a minimal gap between the beams.

Abstract: A hybrid coherent beam combining (CBC) and spectral beam combining (SBC) fiber laser amplifier system including a beam shaper array assembly and a beam source that provides a plurality of beams having a low fill factor profile. The assembly includes an input beam shaper array having a plurality of rectilinear input cells positioned adjacent to each other that are shaped to cause the beam to expand as it propagates away from the input array to be converted from the low fill factor profile to a high fill factor profile. The assembly further includes an output beam shaper array having a plurality of output cells positioned adjacent to each other that are shaped to cause the beam to stop expanding so that the output array provides a plurality of adjacent beams with minimal overlap and a minimal gap between the beams.

Abstract: A WDM seed beam source for a fiber laser amplifier system that includes a number of master oscillators that generate seed beams at different wavelengths and a spectral multiplexer that multiplexes all of the seed beams onto a single fiber. An EOM modulates the combined seed beams on the single fiber and a spectral demultiplexer then separates the modulated seed beams into their constituent wavelengths on separate fibers before the seed beams are amplified and spectrally combined. The fiber laser amplifier system includes a separate fiber amplifier that amplifies the separated seed beams, an emitter array that directs the amplified beams into free space, beam collimating optics that focuses the uncombined beams, and an SBC grating responsive to the collimated uncombined beams that spatially combines the collimated uncombined beams.

Abstract: A method for reducing nonlinear frequency shifts and suppressing stimulated Brillouin scattering (SBS) in a fiber laser amplifier system. The method includes providing a seed beam having a certain wavelength and frequency modulating the seed beam with an RF waveform to spectrally broadening the seed beam, where the RF waveform is a relatively slow-speed waveform having a large modulation depth. The method also includes amplifying the frequency modulated seed beam with an amplifier having a large nonlinear phase shift and exhibiting frequency modulation (FM) to amplitude modulation (AM) conversion, where the modulation depth is much larger than the nonlinear phase shift of the amplifier.