Patents by Inventor Gregory Ellson

Gregory Ellson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11926103
    Abstract: An approach to precision additive fabrication uses jetting of cationic compositions in conjunction with a non-contact (e.g., optical) feedback approach. By not requiring contact to control the surface geometry of the object being manufactured, the approach is tolerant of the relative slow curing of the cationic composition, while maintaining the benefit of control of the deposition processes according to feedback during the fabrication processes. This approach provides a way to manufacture precision objects and benefit from material properties of the fabricated objects, for example, with isotropic properties, which may be at least partially a result of the slow curing, and flexible structures, which may not be attainable using conventional jetted acrylates.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: March 12, 2024
    Assignee: Inkbit, LLC
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang, Desai Chen, Javier Ramos, Wojciech Matusik, Kiril Vidimce
  • Publication number: 20240051219
    Abstract: A method for additive fabrication of an object on a build platform includes depositing material onto a partial fabrication of the object in a number of passes of a printhead over the partial fabrication. The depositing includes repeatedly depositing material onto the partial fabrication in a pass of the printhead over the partial fabrication. The depositing includes depositing a first material onto the partial fabrication at a first height relative to the build platform, and depositing a second material onto the partial fabrication at a second height relative to the build platform, the second height being less than the first height, the depositing of the second material including forming at least one material transition region between the second material at the second height and first material at the second height deposited in a previous pass.
    Type: Application
    Filed: August 15, 2022
    Publication date: February 15, 2024
    Inventors: Wojciech Matusik, Desai Chen, Javier Ramos, Gregory Ellson
  • Patent number: 11712837
    Abstract: A method for additive manufacturing includes forming an object including depositing a first material including a first coloring component and a second material including a second coloring component, wherein both the first material and the second material further include a corresponding fluorescent component, scanning the object, including causing an emission of an optical signal from the object, wherein the emission of the optical signal is caused at least in part by an emission from the fluorescent components interacting with the first coloring component and the second coloring component as it passes from the fluorescent components to the surface of the object, sensing the emission of the optical signal, and determining presence of the first material and the second material based at least in part on the sensed emission of the optical signal.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: August 1, 2023
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Aaron Weber, Desai Chen, Gregory Ellson, Javier Ramos, Davide Marini
  • Patent number: 11667071
    Abstract: An inkjet printer includes a mixer and a metering system that system provides appropriate amounts of the resin's precursors into the mixer. The mixer thoroughly mixes these precursors and feeds the resulting resin to the printheads. The inkjet printer may include a cleaning system that removes residual resin during or after printing.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: June 6, 2023
    Assignee: Inkbit, LLC
    Inventors: Javier Ramos, Gregory Ellson, David B. Russell, Wenshou Wang
  • Patent number: 11628622
    Abstract: A profilometer provides, to a controller, a feedback signal indicative of topography of an exposed surface of an object that is being manufactured by a 3d printer. The profilometer includes an emitter and a camera. The emitter illuminates a region of surface of the object with a pattern having an edge that defines a boundary of an illuminated portion of the surface. The camera receives an image that transitions between a first state in which the edge is visible in the image at a location that is indicative of the surface's depth and a second state in which the edge is not visible at all. From this second state, the controller obtains information representative of a depth of the surface.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: April 18, 2023
    Assignee: Inkbit, LLC
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Publication number: 20220332882
    Abstract: A composition suitable for 3-D printing comprises, in one embodiment, a photopolymer including one or more thiol monomer, one or more alkene monomer, and a polymerization initiator. In another embodiment, the thiol monomer is selected from the group consisting of: glycol di(3-mercaptopropionate) [GDMP]; trimethylolpropane tris(3-mercaptopropionate) [TMPMP]; pentaerythritol tetrakis(3-mercaptopropionate) [PETMP] and 3,6-dioxa-1,8-octanedithiol [DODT]. In yet another embodiment, the alkene monomer comprises: an allyl-functional urethane/urea monomer synthesized from: an isocyanate moiety and a hydroxyl or amine functional allyl moiety. In still another embodiment, the hydroxyl or amine functional allyl moiety comprises 2-allyloxyethanol, allyl alcohol, and allylamine.
    Type: Application
    Filed: November 16, 2021
    Publication date: October 20, 2022
    Inventors: Gregory ELLSON, Wenshou WANG, Yan ZHANG
  • Publication number: 20220281176
    Abstract: An approach to precision additive fabrication uses jetting of cationic compositions in conjunction with a non-contact (e.g., optical) feedback approach. By not requiring contact to control the surface geometry of the object being manufactured, the approach is tolerant of the relative slow curing of the cationic composition, while maintaining the benefit of control of the deposition processes according to feedback during the fabrication processes. This approach provides a way to manufacture precision objects and benefit from material properties of the fabricated objects, for example, with isotropic properties, which may be at least partially a result of the slow curing, and flexible structures, which may not be attainable using conventional jetted acrylates.
    Type: Application
    Filed: November 12, 2021
    Publication date: September 8, 2022
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang, Desai Chen, Javier Ramos, Wojciech Matusik, Kiril Vidimce
  • Publication number: 20220161494
    Abstract: A profilometer provides, to a controller, a feedback signal indicative of topography of an exposed surface of an object that is being manufactured by a 3d printer. The profilometer includes an emitter and a camera. The emitter illuminates a region of surface of the object with a pattern having an edge that defines a boundary of an illuminated portion of the surface. The camera receives an image that transitions between a first state in which the edge is visible in the image at a location that is indicative of the surface's depth and a second state in which the edge is not visible at all. From this second state, the controller obtains information representative of a depth of the surface.
    Type: Application
    Filed: July 1, 2021
    Publication date: May 26, 2022
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Publication number: 20220119587
    Abstract: The present disclosure relates to materials for photoinitiated cationic ring-opening polymerization (ROP). The present disclosure also relates to uses of the materials, e.g., in 3D printing.
    Type: Application
    Filed: December 28, 2021
    Publication date: April 21, 2022
    Inventors: Gregory ELLSON, Scott TWIDDY
  • Publication number: 20220024136
    Abstract: A method includes generating correction data for a construction material that is used by an additive-manufacturing machine to manufacture an object. This correction data compensates for an interaction of the construction material with first radiation that has been used to illuminate the construction material.
    Type: Application
    Filed: July 1, 2021
    Publication date: January 27, 2022
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Patent number: 11208521
    Abstract: A composition suitable for 3-D printing comprises, in one embodiment, a photopolymer including one or more thiol monomer, one or more alkene monomer, and a polymerization initiator. In another embodiment, the thiol monomer is selected from the group consisting of: glycol di(3-mercaptopropionate) [GDMP]; trimethylolpropane tris(3-mercaptopropionate) [TMPMP]; pentaerythritol tetrakis(3-mercaptopropionate) [PETMP] and 3,6-dioxa-1,8-octanedithiol [DODT]. In yet another embodiment, the alkene monomer comprises: an allyl-functional urethane/urea monomer synthesized from: an isocyanate moiety and a hydroxyl or amine functional allyl moiety. In still another embodiment, the hydroxyl or amine functional allyl moiety comprises 2-allyloxyethanol, allyl alcohol, and allylamine.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: December 28, 2021
    Assignee: Inkbit, LLC
    Inventors: Gregory Ellson, Wenshou Wang, Yan Zhang
  • Publication number: 20210394436
    Abstract: An approach to improving optical scanning increases the strength of optical reflection from the build material during fabrication. In some examples, the approach makes use of an additive (or a combination of multiple additives) that increases the received signal strength and/or improves the received signal-to-noise ratio in optical scanning for industrial metrology. Elements not naturally present in the material are introduced in the additives in order to increase fluorescence, scattering or luminescence. Such additives may include one or more of: small molecules, polymers, peptides, proteins, metal or semiconductive nanoparticles, and silicate nanoparticles.
    Type: Application
    Filed: May 4, 2021
    Publication date: December 23, 2021
    Inventors: Wojciech Matusik, Gregory Ellson, Desai Chen, Javier Ramos, Davide Marini, Aaron Weber
  • Publication number: 20210380795
    Abstract: The present disclosure relates to reinforcing photopolymer resins and uses thereof, e.g., in inkjet 3D printing.
    Type: Application
    Filed: October 17, 2019
    Publication date: December 9, 2021
    Inventors: Wenshou WANG, Yan ZHANG, Gregory ELLSON
  • Patent number: 11173667
    Abstract: An approach to precision additive fabrication uses jetting of cationic compositions in conjunction with a non-contact (e.g., optical) feedback approach. By not requiring contact to control the surface geometry of the object being manufactured, the approach is tolerant of the relative slow curing of the cationic composition, while maintaining the benefit of control of the deposition processes according to feedback during the fabrication processes. This approach provides a way to manufacture precision objects and benefit from material properties of the fabricated objects, for example, with isotropic properties, which may be at least partially a result of the slow curing, and flexible structures, which may not be attainable using conventional jetted acrylates.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: November 16, 2021
    Assignee: Inkbit LLC
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang, Desai Chen, Javier Ramos, Wojciech Matusik, Kiril Vidimce
  • Publication number: 20210252775
    Abstract: A method for additive manufacturing includes forming an object including depositing a first material including a first coloring component and a second material including a second coloring component, wherein both the first material and the second material further include a corresponding fluorescent component, scanning the object, including causing an emission of an optical signal from the object, wherein the emission of the optical signal is caused at least in part by an emission from the fluorescent components interacting with the first coloring component and the second coloring component as it passes from the fluorescent components to the surface of the object, sensing the emission of the optical signal, and determining presence of the first material and the second material based at least in part on the sensed emission of the optical signal.
    Type: Application
    Filed: May 4, 2021
    Publication date: August 19, 2021
    Inventors: Wojciech Matusik, Aaron Weber, Desai Chen, Gregory Ellson, Javier Ramos, Davide Marini
  • Patent number: 11072120
    Abstract: A profilometer provides, to a controller, a feedback signal indicative of topography of an exposed surface of an object that is being manufactured by a 3d printer. The profilometer includes an emitter and a camera. The emitter illuminates a region of surface of the object with a pattern having an edge that defines a boundary of an illuminated portion of the surface. The camera receives an image that transitions between a first state in which the edge is visible in the image at a location that is indicative of the surface's depth and a second state in which the edge is not visible at all. From this second state, the controller obtains information representative of a depth of the surface.
    Type: Grant
    Filed: July 23, 2020
    Date of Patent: July 27, 2021
    Assignee: Inkbit, LLC
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Patent number: 11072125
    Abstract: A method includes generating correction data for a construction material that is used by an additive-manufacturing machine to manufacture an object. This correction data compensates for an interaction of the construction material with first radiation that has been used to illuminate the construction material.
    Type: Grant
    Filed: July 23, 2020
    Date of Patent: July 27, 2021
    Assignee: Inkbit, LLC
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Publication number: 20210129423
    Abstract: An approach to improving optical scanning increases the strength of optical reflection from the build material during fabrication. In some examples, the approach makes use of an additive (or a combination of multiple additives) that increases the received signal strength and/or improves the received signal-to-noise ratio in optical scanning for industrial metrology. Elements not naturally present in the material are introduced in the additives in order to increase fluorescence, scattering or luminescence. Such additives may include one or more of: small molecules, polymers, peptides, proteins, metal or semiconductive nanoparticles, and silicate nanoparticles.
    Type: Application
    Filed: November 1, 2019
    Publication date: May 6, 2021
    Inventors: Wojciech Matusik, Gregory Ellson
  • Patent number: 10994477
    Abstract: An approach to improving optical scanning increases the strength of optical reflection from the build material during fabrication. In some examples, the approach makes use of an additive (or a combination of multiple additives) that increases the received signal strength and/or improves the received signal-to-noise ratio in optical scanning for industrial metrology. Elements not naturally present in the material are introduced in the additives in order to increase fluorescence, scattering or luminescence. Such additives may include one or more of: small molecules, polymers, peptides, proteins, metal or semiconductive nanoparticles, and silicate nanoparticles.
    Type: Grant
    Filed: November 1, 2019
    Date of Patent: May 4, 2021
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Gregory Ellson, Desai Chen, Javier Ramos, Davide Marini, Aaron Weber
  • Patent number: 10836099
    Abstract: The present disclosure relates to reinforcing photopolymer resins and uses thereof, e.g., in inkjet 3D printing.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: November 17, 2020
    Assignee: Inkbit, LLC
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang