Abstract: A piston for a two-stroke direct fuel injection internal combustion engine coupled to drive a marine propulsion unit is provided. The piston has a generally cylindrical body with one or more grooves formed therein. Each groove defines an opening to receive a respective piston ring. A thermal-protection coating is applied by anodizing the interior of the grooves. The respective region of the piston cylindrical body surrounding the respective groove openings is free of the coating.

Abstract: A fuel injected, internal combustion engine that is protected from detrimental ignition due to pocket sparking. The engine includes one or more cylinders into which fuel is injected by an injector. A spark plug is used to ignite the fuel-air mixture within the cylinder. The spark plug is designed with a base and a shell extending from the base to define a hollow interior. A central electrode is disposed in an insulative core and extends through the hollow interior of the shell. The shell is connected to a secondary electrode. A gap is formed between the electrodes for promulgation of a spark to ignite the fuel-air mixture. The detrimental effects of pocket sparking are eliminated by placing a closure member between a terminal end of the shell and the nose of the insulative core. This closure member may be in the form of a lip that extends from the shell into proximity with the nose of the insulative core.

Abstract: The present invention, in one aspect, includes a probe for sensing exhaust gas pressure in an exhaust path of a marine engine during engine operation. In an exemplary embodiment, the probe includes an elongate probe body and an engine engagement assembly secured to the probe body and configured to engage to the engine so that said probe body at least partially extends into the engine exhaust path. The probe body comprises a hollow, cylindrical shaped member, and at least one opening extends through a side wall of the cylindrical shaped member. A cap is secured to and closes an open end of the probe cylindrical shaped member, and a pellet is located, i.e., trapped, within the cylindrical shaped member. The engine engagement assembly includes a threaded portion sized to be threadedly engaged within an opening in flow communication with the engine exhaust path, and a tube connection portion sized to be inserted within a tube.

Abstract: Engine control apparatus and methods for avoiding heavy soot production yet providing smooth engine acceleration and deceleration without significant engine RPM increases and decreases with small throttle movements are described. In one embodiment, once the fuel injection angle reaches the angle at which soot formation begins, one or more cylinders are controlled to operate with later injection angles and lower fueling, which results in lower torque production and lower soot formation, while at the same time the remaining cylinders are set to operate with advanced injection angles and higher fueling, which results in a homogenous mixture of air and fuel, higher torque, and also lower soot formation. Therefore, for a first range of throttle positions, all cylinders operate in the stratified combustion mode.

Abstract: An internal combustion engine assembly including an internal combustion engine including an engine block having at lest one cylinder, a piston mounted within the cylinder for reciprocal movement in the cylinder, a fuel injector for injecting fuel into the cylinder, the fuel injector initiating a fuel injection event at a predetermined time and a circuit for generating a spark in the cylinder a predetermined amount of time after the injection event to cause combustion of fuel in the cylinder.

Abstract: A piston for a direct fuel injection engine is described. The piston comprises a cylindrical skirt and a piston face. The cylindrical skirt has an axis. The piston face has a bowl. The bowl has a wall extending about an axis in inclined relation to the cylindrical skirt axis. An engine is also described. The engine comprises an engine block defining an engine cylinder and a piston moveable axially in the engine cylinder. The piston comprises a cylindrical skirt and a dome-shaped piston face, the piston face having therein a bowl. The bowl located with the cylinder axis passing therethrough. The bowl is defined by a cylindrical wall extending about an axis extending in inclined relation to the axis of the cylinder. The bowl includes a bottom wall extending perpendicularly to the bowl axis. The engine also comprises a fuel injector nozzle adapted to direct a spray of fuel toward the bowl for deflection toward a spark plug disposed on the opposite side of the cylinder axis from the fuel injector.

Abstract: A method of operating a two-stroke, spark-ignited, internal combustion engine in which the ignition is time-based controlled at low or idle speeds and is crank-angle-based controlled at higher speeds.

Abstract: A cylinder block for an internal combustion engine includes a mounting surface having therein a crankcase cavity and a pair of cylinders respectively extending from the cavity in acute angular relation to each other and each including a cylinder wall. The cylinder walls include outer ends having cylinder head mounting surfaces, mixture transfer ports, mixture supply ports, gas discharge ports and a main exhaust gas discharge passage. A passage communicates between the exhaust gas discharge ports and with the main exhaust gas discharge passage. Mixture supply passages extend between the mounting surface and the cylinder head mounting surfaces and include reed valves. Branch passages communicate between the transfer ports in the cylinder walls and the mixture supply passages at respective locations between the cylinder head mounting surfaces and the reed valves. Auxiliary supply passages extend from the mounting surface and communicate with the mixture supply ports in the cylinder walls.

Abstract: Disclosed herein is a fuel pump comprising a housing including therein a high pressure fuel chamber, a fuel outlet valve communicating with the high pressure fuel chamber and being operable to prevent fuel inflow and to permit fuel outflow when the fuel pressure is above a predetermined level, a fuel inlet valve communicating with the high pressure chamber and being operable to prevent fuel outflow and to permit fuel inflow, and a bearing bore extending from the high pressure chamber, a rod slideably and sealingly supported in the bearing bore for movement relative to a retracted position, and structure located in the housing for displacing the rod from the retracted position and in the direction toward the high pressure fuel chamber through an initial stroke length without encountering substantial resistance and thereafter displacing the rod through a subsequent stroke length which is effective to highly pressurize the fuel in the high pressure fuel chamber.

Abstract: Disclosed herein is a four-stroke internal combustion engine comprising a common crankcase, a crankshaft extending in the crankcase, first and second cylinders respectively extending from the common crankcase in acute angular relation to each other and respectively including first and second cylinder walls respectively including first and second exhaust gas discharge ports, a passage connecting the first and second exhaust gas discharge ports, first and second pistons respectively located in the first and second cylinders and respectively connected to the crankshaft for reciprocating movement toward and away from the crankshaft and between top dead center and bottom dead center positions, first and second cylinder heads respectively connected to the first and second cylinders, respectively partially defining first and second combustion chambers, and respectively including first and second mixture inlet passages respectively communicating with the first and second combustion chambers, first and second exhaust

Abstract: A lubricant supply system for a two-stroke internal combustion engine, which system includes first and second adjacently located and substantially sealed crankcase chambers which alternately experience high and low pressure conditions which are out of phase with respect to the occurrence thereof, first and second oil supply passages respectively communicating with the first and second crankcase chambers, an oil supply circuit including an oil supply chamber adapted to contain oil and having therein a formation including therein a recess isolated from the oil supply chamber and communicating with the first and second oil supply passages, a metering rod including therein an indentation and supported in the oil supply chamber for movement in the formation between a first position wherein the indentation is located in the oil chamber, thereby affording filling of the indentation with oil, and a second position wherein the indentation is located in the formation in communication with the recess, thereby affording

Abstract: An internal combustion engine including an engine block including a cylinder head defining a combustion chamber and having therein an opening communicating with the combustion chamber, and a combined fuel injection pump and nozzle including a housing fixed to the cylinder head and defining a high reluctance gap and a low pressure fuel chamber having an axis, a tubular member extending in the housing into the low pressure fuel chamber in coaxial relation to the axis, having therein an axial bore communicating with the low pressure fuel chamber, and at least partially defining a high pressure fuel chamber, and a nozzle assembly fixed to the housing, extending into the opening, communicating with the combustion chamber and with the axial bore, and including a valve member moveable to an open position in response to a fuel pressure in the high pressure fuel chamber above a predetermined level.

Abstract: Disclosed herein is an engine assembly comprising an engine block, a crankshaft rotatably mounted in the engine block and having an end and an axis, a flywheel fixed to the end of the crankshaft and including a first flux plate including a plurality of angularly spaced pole pieces extending axially away from the end of the crankshaft, a second flux plate axially spaced from the first flux plate and including a plurality of angularly spaced pole pieces extending toward the first flux plate and being spaced from and inter-digitated between the pole pieces of the first flux plate, a core extending axially between the first and second flux plates, a coil located in surrounding relation to the core and radially inwardly of the pole pieces and between the first and second flux plates, and a stator coil stationarily mounted on the engine block in outward, radially adjacent relation to the pole pieces, and slip ring means mounted on the flywheel and on the engine block and connected to the coil for energization there

Abstract: A marine propulsion device comprising a transom bracket adapted to be mounted on a boat transom, a swivel bracket supported on the transom bracket for pivotal movement about a generally horizontal tilt axis, a propulsion unit mounted on the swivel bracket for pivotal movement relative thereto about a generally vertical steering axis, a cylinder which is mounted on one of the swivel bracket and the transom bracket and which has a tapered inner surface defining an open end, a piston slideably housed by the cylinder, a rod having a first end connected to the piston and a second end extending from the open end of the cylinder, a mechanism for transmitting thrust forces from the other of the transom bracket the swivel bracket to the second end of the rod, and an end cap surrounding the rod and having a tapered outer surface engaged with the tapered inner surface of the cylinder.

Abstract: An outboard motor comprising a propulsion unit adapted to be mounted on a boat for pivotal movement relative thereto about a generally horizontal axis, the propulsion unit including a propeller shaft, and an engine drivingly connected to the propeller shaft, and the outboard motor further comprising structure for pivoting the propulsion unit about the generally horizontal axis, the pivoting structure being adapted to be mounted outside the boat, and the pivoting structure comprising a housing having an interior and an exterior, an electric motor in the interior, and a first quick-disconnect connector portion which is electrically connected to the motor and which is accessible from the exterior of the housing for selective mating with another quick-disconnect connector portion.

Abstract: A shock absorber adapted for use with the swivel bracket assembly of an outboard motor or the like, is disclosed, which swivel bracket assembly permits rotation of the motor to clear an underwater object if and when a boat strikes such an object. The shock absorber has a two stage operation in that it permits a swivel bracket assembly to rotate and provides a counterforce that is initially lower, and after some degree of rotation, preferably sufficient to have the drive shaft housing clear the object, provides a higher counterforce to continued rotation.

Abstract: A motor block for a multiple cylinder internal combustion motor, particularly an outboard motor, has a cooling passage that is integrally cast as a part of the motor block casting that extends from a water jacket in the cylinder head area to a water jacket space that is provided between the banks of cylinders in the V-block motor.

Abstract: A tiller arm for a marine propulsion device, the tiller arm comprising a first end adapted to be connected to a propulsion unit, a second end spaced from the first end, a longitudinal axis, and a selectively actuable switch including annular selectively deformable structure surrounding the axis, deformation of the deformable structure resulting in actuation of the switch.

Abstract: A marine propulsion device comprising a transom bracket adapted to be mounted on a boat transom and including laterally spaced rearwardly extending port and starboard portions, and a swivel bracket including a first leg connected to the transom bracket for pivotal movement about a horizontal axis and a second leg extending generally perpendicularly to the first leg and including a transversely extending portion extending in closely adjacent relation to both of the rearwardly extending laterally spaced transom bracket portions and substantially bridging the space between the rearwardly projecting laterally spaced transom bracket portions.

Abstract: A marine propulsion device includes a support adapted to be attached to a boat hull and a propulsion assembly including a propeller adapted to be driven by an engine. The propulsion assembly is connected to the support for vertical pivotal movement relative thereto and a hydraulic tilt cylinder and piston assembly is connected at one end to the support and has a second end connected to the propulsion assembly. The piston is movable toward the other end of the cylinder when the one end is pressurized to tilt the propulsion assembly upwardly. At least one trim cylinder is fixed relative to the support and includes a trim piston reciprocally mounted on the cylinder and releasably engageable with the propulsion assembly. Actuation of the propeller while the propulsion assembly is tilted upwardly is operative to force the propulsion assembly downwardly against the piston.