Abstract: Systems and methods for monitoring component deformation are provided. The component has an exterior surface. A method includes directly measuring a passive strain indicator configured on the exterior surface of the component along an X-axis, a Y-axis and a Z-axis to obtain X-axis data points, Y-axis data points, and Z-axis data points. The X-axis, Y-axis and Z-axis are mutually orthogonal. The method further includes assembling a three-dimensional profile of the passive strain indicator based on the X-axis data points, Y-axis data points and Z-axis data points.

Abstract: A system and related methods for evaluating a component using a reference feature and a replicate of the reference feature. The component has an exterior surface with a reference feature thereon. The method includes determining an initial condition of the reference feature, subjecting the component to at least one duty cycle after determining the initial condition, determining a subsequent condition of the reference feature after the at least one duty cycle while the component is in a service position, and forming a replicate of the reference feature while the reference feature is in one of the initial condition or the subsequent condition. One of the initial condition or the subsequent condition may be determined based on the replicate of the reference feature.

Abstract: Data acquisition devices for analyzing reference objects and systems for monitoring turbine component deformation are provided. A data acquisition device has a longitudinal axis and includes a lens assembly and an image capture device in communication with the lens assembly for receiving and processing light from the lens assembly to generate images. The data acquisition device further includes a light source and a light tube coupled at a rear end to the light source. The light tube extends along the longitudinal axis between a front end and the rear end, and is operable to transport light from the light source therethrough and emit the light from the front end. The data acquisition device further includes an actuator operable to activate the image capture device and the light source.

Abstract: Traversable strain sensor readers for reading a plurality strain sensor reference features on a turbine component include a traversing system configured to traverse the traversable strain sensor reader along at least a portion of the turbine component, and a reader configured to read at least a portion of the plurality of strain sensor reference features while the traversing system traverses the traversable strain sensor reader along at least the portion of the turbine component.

Abstract: Methods for monitoring a components include locating a plurality of naturally occurring surface features on the component, locating at least one reference point, measuring a plurality of first distances between the plurality of naturally occurring surface features and the at least one reference point.

Abstract: Systems for monitoring a component in a turbomachine can include a strain sensor comprising at least two reference points disposed on a surface of the component, and a data acquisition device connected to the turbomachine comprising a field of view, wherein the field of view is positioned to at least periodically capture the strain sensor on the component.

Abstract: Components can include a substrate and an array-based strain sensor disposed on the substrate, wherein the array-based strain sensor comprises a plurality of reference features distributed along both a first axis and a second axis to form at least a two-dimensional array.

Abstract: Methods for monitoring a components include locating a plurality of naturally occurring surface features on the component, locating at least one reference point, measuring a plurality of first distances between the plurality of naturally occurring surface features and the at least one reference point.

Abstract: Methods for monitoring a components include locating a plurality of machined surface features on the component, locating at least one reference point, and measuring a plurality of first distances between the plurality of machined surface features and the at least one reference point.

Abstract: Methods for modifying components include disposing a ceramic material on an exterior surface of the component, wherein the component comprises a nickel-based or cobalt-based superalloy, and applying a local laser application to at least a portion of the ceramic material to bond it to the component.

Abstract: Systems and methods for monitoring component deformation are provided. The component has an exterior surface. A method includes directly measuring a passive strain indicator configured on the exterior surface of the component along an X-axis, a Y-axis and a Z-axis to obtain X-axis data points, Y-axis data points, and Z-axis data points. The X-axis, Y-axis and Z-axis are mutually orthogonal. The method further includes assembling a three-dimensional profile of the passive strain indicator based on the X-axis data points, Y-axis data points and Z-axis data points.

Abstract: A system for monitoring a component is provided. The system includes a plurality of fiducial markers, an optical scanner for analyzing the fiducial markers, and a processor. The plurality of fiducial markers may be on an exterior surface of the component. The processor may be in operable communication with the optical scanner and operable for measuring the fiducial markers along an X-axis, a Y-axis, and a Z-axis to obtain an X-axis data point set, a Y-axis data point set, and a Z-axis data point set. The X-axis, the Y-axis, and the Z-axis are mutually orthogonal. Methods of using the system are also provided.

Abstract: Systems and methods for monitoring components are provided. A component has an exterior surface and a surface feature configured on the component. A system includes a data acquisition device for analyzing the surface feature. The system further includes an alignment assembly for aligning the data acquisition device and the surface feature. The alignment assembly includes a target feature configurable on the component and a guide feature configured with the data acquisition device. Alignment of the guide feature with the target feature aligns the data acquisition device and the surface feature.

Abstract: Methods for monitoring components are provided. A component has an exterior surface. A method includes locating a centroid of a reference feature configured on the component, and measuring a first value of a characteristic of the reference feature relative to the centroid at a first time. The method further includes measuring a second value of the characteristic relative to the centroid at a second time after the first time, and comparing the first value and the second value.

Abstract: Systems and methods for monitoring components are provided. A component has an exterior surface. A method includes projecting structured light onto a predetermined location on the exterior surface of the component. The structured light is emitted from a structured light emitter. The method further includes detecting the structured light after the structured light is reflected by the exterior surface. The method further includes calculating at least one characteristic of the detected structured light.

Abstract: Data acquisition devices for analyzing reference objects and systems for monitoring component deformation are provided. A data acquisition device has a longitudinal axis and includes a lens assembly and an image capture device in communication with the lens assembly for receiving and processing light from the lens assembly to generate images. The data acquisition device further includes a light source and a light tube coupled at a rear end to the light source. The light tube extends along the longitudinal axis between a front end and the rear end, and is operable to transport light from the light source therethrough and emit the light from the front end. The data acquisition device further includes an actuator operable to activate the image capture device and the light source.

Abstract: Data acquisition devices for analyzing reference objects and systems for monitoring turbine component deformation are provided. A data acquisition device has a longitudinal axis and includes a lens assembly and an image capture device in communication with the lens assembly for receiving and processing light from the lens assembly to generate images. The data acquisition device further includes a light source and a light tube coupled at a rear end to the light source. The light tube extends along the longitudinal axis between a front end and the rear end, and is operable to transport light from the light source therethrough and emit the light from the front end. The data acquisition device further includes an actuator operable to activate the image capture device and the light source.

Abstract: Systems and methods for monitoring turbine component deformation are provided. The turbine component has an exterior surface. A method includes directly measuring a strain sensor configured on the exterior surface of the turbine component along an X-axis, a Y-axis and a Z-axis to obtain X-axis data points, Y-axis data points, and Z-axis data points. The X-axis, Y-axis and Z-axis are mutually orthogonal. The method further includes assembling a three-dimensional profile of the strain sensor based on the X-axis data points, Y-axis data points and Z-axis data points.

Abstract: Methods for manufacturing passive strain indicator on turbine components include providing a turbine component comprising an exterior surface, and, depositing a ceramic material onto a portion of the exterior surface to form a passive strain indicator comprising at least two reference points.

Abstract: Data acquisition devices for analyzing reference objects and systems for monitoring turbine component deformation are provided. A data acquisition device has a longitudinal axis and includes a lens assembly and an image capture device in communication with the lens assembly for receiving and processing light from the lens assembly to generate images. The data acquisition device further includes a light source and a light tube coupled at a rear end to the light source. The light tube extends along the longitudinal axis between a front end and the rear end, and is operable to transport light from the light source therethrough and emit the light from the front end. The data acquisition device further includes an actuator operable to activate the image capture device and the light source.