Patents by Inventor Gregory R. Kula

Gregory R. Kula has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11975518
    Abstract: A method for fabricating a sheet structure from paper and/or paperboard material, which provides a thickness dimension ordinarily associated with corrugated paperboard material. The sheet structure is constructed from a first planar linerboard sheet and a second non-planar linerboard sheet, wherein a plurality of projections are cut and folded from the second linerboard sheet and are adhesively coupled to the first linerboard sheet, such that portions of the projections define a standoff between the first and second linerboard sheets.
    Type: Grant
    Filed: August 11, 2022
    Date of Patent: May 7, 2024
    Assignee: STAR BOARD MATERIALS, LLC
    Inventor: Gregory R. Kula
  • Publication number: 20240042726
    Abstract: An apparatus for production of a two-ply paperboard panel is provided. The apparatus comprises a supply of top paperboard panel web. A flap-cutting die cut module receives the top paperboard panel web and cuts a pattern of flaps therein. A flap-forming die roll in juxtaposition with a flap-receiving pocket roll defines an interface therebetween through which the top paperboard panel web is received. An adhesive-application station applies adhesive to surfaces of flaps formed on the top paperboard panel web. A supply of bottom paperboard panel web is provided, which is joined to the top paperboard panel web at a web-merging station. A hold-down system holds the top and bottom paperboard panel webs together while applied adhesive sets or cures. A method for producing a two-ply paperboard panel is also disclosed.
    Type: Application
    Filed: August 21, 2023
    Publication date: February 8, 2024
    Inventors: GREGORY R. KULA, JAMES ALAN CUMMINGS
  • Publication number: 20230057213
    Abstract: A method for fabricating a sheet structure from paper and/or paperboard material, which provides a thickness dimension ordinarily associated with corrugated paperboard material. The sheet structure is constructed from a first planar linerboard sheet and a second non-planar linerboard sheet, wherein a plurality of projections are cut and folded from the second linerboard sheet and are adhesively coupled to the first linerboard sheet, such that portions of the projections define a standoff between the first and second linerboard sheets.
    Type: Application
    Filed: August 11, 2022
    Publication date: February 23, 2023
    Applicant: Star Board Materials, LLC
    Inventor: Gregory R. Kula
  • Patent number: 11440284
    Abstract: A sheet structure, fabricated from paper and/or paperboard material, provides a thickness dimension ordinarily associated with corrugated paperboard material. The sheet structure is constructed from a first planar linerboard sheet and a second non-planar linerboard sheet, wherein a plurality of projections are cut and folded from the second linerboard sheet and are adhesively coupled to the first linerboard sheet, such that portions of the projections define a standoff between the first and second linerboard sheets.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: September 13, 2022
    Inventor: Gregory R. Kula
  • Publication number: 20200156348
    Abstract: A sheet structure, fabricated from paper and/or paperboard material, provides a thickness dimension ordinarily associated with corrugated paperboard material. The sheet structure is constructed from a first planar linerboard sheet and a second non-planar linerboard sheet, wherein a plurality of projections are cut and folded from the second linerboard sheet and are adhesively coupled to the first linerboard sheet, such that portions of the projections define a standoff between the first and second linerboard sheets.
    Type: Application
    Filed: November 21, 2019
    Publication date: May 21, 2020
    Applicant: Star Board Materials, LLC
    Inventor: Gregory R. Kula
  • Patent number: 5118033
    Abstract: The present invention comprises a one-piece blank for forming a shallow triangular carton. The blank includes a bottom portion having converging paired sidewalls hinged thereto. A third wall is hinged to the bottom and to a cover. In one embodiment the paired sidewalls have upwardly protruding tabs for engaging the cover, and the cover exhibits tab engaging openings therein. In another embodiment, the cover openings converge to define a flexing peripheral edge for frictionally engaging the sidewalls at their conjunction.
    Type: Grant
    Filed: November 1, 1991
    Date of Patent: June 2, 1992
    Inventor: Gregory R. Kula