Patents by Inventor Gregory Sexton
Gregory Sexton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12222154Abstract: A refrigerated cabinet may include: a plurality of side walls forming a cabinet body and an interior storage space, the interior storage space accessible through an opening; a first door and a second door independently positionable over the opening; and a mullion formed by the second door, wherein the first door is configured to engage with the mullion. The mullion is a fixed structure formed by a portion of the second door. The refrigerated cabinet may further include a latching mechanism configured to selectively couple the first door and the second door, wherein the latching mechanism extends through the first door to engage the second door. The latching mechanism comprises a user-actuatable interface configured to decouple the first door and the second when the user-actuatable interface is engaged by a user.Type: GrantFiled: March 17, 2021Date of Patent: February 11, 2025Assignee: ELECTROLUX CONSUMER PRODUCTS, INC.Inventors: Gregory H. Evans, Terry Sexton
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Publication number: 20230402257Abstract: A tunable upper plasma exclusion zone (PEZ) ring adjusts a distance of plasma during processing in a processing chamber and includes: a lower surface that includes: a horizontal portion; and an upwardly tapered outer portion that is conical and that extends outwardly and upwardly from the horizontal portion at an upward taper angle of about 5° to 50° with respect to the horizontal portion, where an outer diameter of the upwardly tapered outer portion is greater than 300 millimeters (mm), and where an inner diameter where the upwardly tapered outer portion begins to extend upwardly is less than 300 mm. A controller is to, during processing of a 300 mm circular substrate, adjust the distance of plasma for treatment of the 300 mm circular substrate at least one of radially inward and radially outward using the tunable upper PEZ ring.Type: ApplicationFiled: August 24, 2023Publication date: December 14, 2023Inventors: Jack CHEN, Adam LIRON, Gregory SEXTON
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Patent number: 11756771Abstract: A tunable upper plasma exclusion zone (PEZ) ring adjusts a distance of plasma during processing in a processing chamber and includes: a lower surface that includes: a horizontal portion; and an upwardly tapered outer portion that is conical and that extends outwardly and upwardly from the horizontal portion at an upward taper angle of about 5° to 50° with respect to the horizontal portion, where an outer diameter of the upwardly tapered outer portion is greater than 300 millimeters (mm), and where an inner diameter where the upwardly tapered outer portion begins to extend upwardly is less than 300 mm. A controller is to, during processing of a 300 mm circular substrate, adjust the distance of plasma for treatment of the 300 mm circular substrate at least one of radially inward and radially outward using the tunable upper PEZ ring.Type: GrantFiled: January 29, 2021Date of Patent: September 12, 2023Assignee: LAM RESEARCH CORPORATIONInventors: Jack Chen, Adam Liron, Gregory Sexton
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Publication number: 20210151297Abstract: A tunable upper plasma exclusion zone (PEZ) ring adjusts a distance of plasma during processing in a processing chamber and includes: a lower surface that includes: a horizontal portion; and an upwardly tapered outer portion that is conical and that extends outwardly and upwardly from the horizontal portion at an upward taper angle of about 5° to 50° with respect to the horizontal portion, where an outer diameter of the upwardly tapered outer portion is greater than 300 millimeters (mm), and where an inner diameter where the upwardly tapered outer portion begins to extend upwardly is less than 300 mm. A controller is to, during processing of a 300 mm circular substrate, adjust the distance of plasma for treatment of the 300 mm circular substrate at least one of radially inward and radially outward using the tunable upper PEZ ring.Type: ApplicationFiled: January 29, 2021Publication date: May 20, 2021Inventors: Jack CHEN, Adam LIRON, Gregory SEXTON
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Patent number: 10937634Abstract: A bevel etcher for cleaning a bevel edge of a semiconductor substrate with plasma includes a lower electrode assembly having a lower support having a cylindrical top portion. An upper dielectric component is disposed above the lower electrode assembly having a cylindrical bottom portion opposing the top portion of the lower support. A tunable upper plasma exclusion zone (PEZ) ring surrounds the bottom portion of the dielectric component, wherein a lower surface of the tunable upper PEZ ring includes an upwardly tapered outer portion extending outwardly from the bottom portion of the upper dielectric component, wherein a vertical height of an adjustable gap between the lower surface of the upper PEZ ring and an upper surface of a substrate supported on the lower support can be increased or decreased such that the extent of the bevel edge of the substrate to be cleaned by the plasma can respectively be adjusted radially inward or radially outward.Type: GrantFiled: October 4, 2013Date of Patent: March 2, 2021Assignee: LAM RESEARCH CORPORATIONInventors: Jack Chen, Adam Liron, Gregory Sexton
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Patent number: 9881788Abstract: The embodiments disclosed herein pertain to methods and apparatus for depositing stress compensating layers and sacrificial layers on either the front side or back side of a substrate. In various implementations, back side deposition occurs while the wafer is in a normal front side up orientation. The front/back side deposition may be performed to reduce stress introduced through deposition on the front side of the wafer. The back side deposition may also be performed to minimize back side particle-related problems that occur during post-deposition processing such as photolithography.Type: GrantFiled: May 22, 2014Date of Patent: January 30, 2018Assignee: Lam Research CorporationInventors: Yunsang Kim, Kaushik Chattopadhyay, Gregory Sexton, Youn Gi Hong
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Publication number: 20150340225Abstract: The embodiments disclosed herein pertain to methods and apparatus for depositing stress compensating layers and sacrificial layers on either the front side or back side of a substrate. In various implementations, back side deposition occurs while the wafer is in a normal front side up orientation. The front/back side deposition may be performed to reduce stress introduced through deposition on the front side of the wafer. The back side deposition may also be performed to minimize back side particle-related problems that occur during post-deposition processing such as photolithography.Type: ApplicationFiled: May 22, 2014Publication date: November 26, 2015Applicant: Lam Research CorporationInventors: Yunsang Kim, Kaushik Chattopadhyay, Gregory Sexton, Youn Gi Hong
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Patent number: 9053925Abstract: A device for cleaning a bevel edge of a semiconductor substrate. The device includes: a lower support having a cylindrical top portion; a lower plasma-exclusion-zone (PEZ) ring surrounding the outer edge of the top portion and adapted to support the substrate; an upper dielectric component opposing the lower support and having a cylindrical bottom portion; an upper PEZ ring surrounding the outer edge of the bottom portion and opposing the lower PEZ ring; and at least one radiofrequency (RF) power source operative to energize process gas into plasma in an annular space defined by the upper and lower PEZ rings, wherein the annular space encloses the bevel edge.Type: GrantFiled: April 6, 2011Date of Patent: June 9, 2015Assignee: Lam Research CorporationInventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, Yunsang Kim, William S. Kennedy
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Publication number: 20150099365Abstract: A bevel etcher for cleaning a bevel edge of a semiconductor substrate with plasma includes a lower electrode assembly having a lower support having a cylindrical top portion. An upper dielectric component is disposed above the lower electrode assembly having a cylindrical bottom portion opposing the top portion of the lower support. A tunable upper plasma exclusion zone (PEZ) ring surrounds the bottom portion of the dielectric component, wherein a lower surface of the tunable upper PEZ ring includes an upwardly tapered outer portion extending outwardly from the bottom portion of the upper dielectric component, wherein a vertical height of an adjustable gap between the lower surface of the upper PEZ ring and an upper surface of a substrate supported on the lower support can be increased or decreased such that the extent of the bevel edge of the substrate to be cleaned by the plasma can respectively be adjusted radially inward or radially outward.Type: ApplicationFiled: October 4, 2013Publication date: April 9, 2015Applicant: Lam Research CorporationInventors: Jack Chen, Adam Liron, Gregory Sexton
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Patent number: 8721908Abstract: A bevel etcher incorporating a vacuum chuck used for cleaning the bevel edge and for reducing the bending curvature of a semiconductor substrate. The bevel etcher includes a vacuum chuck and a plasma generation unit which energizes process gas into a plasma state. The vacuum chuck includes a chuck body and a support ring. The top surface of the chuck body and inner periphery of the support ring form a vacuum region enclosed by the bottom surface of a substrate mounted on the support ring. A vacuum pump evacuates the vacuum region during operation. The vacuum chuck is operative to hold the substrate in place by the pressure difference between the top and bottom surfaces of the substrate. The pressure difference also generates a bending force to reduce the bending curvature of the substrate.Type: GrantFiled: October 7, 2013Date of Patent: May 13, 2014Assignee: Lam Research CorporationInventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, William S. Kennedy
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Publication number: 20140038418Abstract: A bevel etcher incorporating a vacuum chuck used for cleaning the bevel edge and for reducing the bending curvature of a semiconductor substrate. The bevel etcher includes a vacuum chuck and a plasma generation unit which energizes process gas into a plasma state. The vacuum chuck includes a chuck body and a support ring. The top surface of the chuck body and inner periphery of the support ring form a vacuum region enclosed by the bottom surface of a substrate mounted on the support ring. A vacuum pump evacuates the vacuum region during operation. The vacuum chuck is operative to hold the substrate in place by the pressure difference between the top and bottom surfaces of the substrate. The pressure difference also generates a bending force to reduce the bending curvature of the substrate.Type: ApplicationFiled: October 7, 2013Publication date: February 6, 2014Applicant: Lam Research CorporationInventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, William S. Kennedy
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Publication number: 20140007901Abstract: Methods and apparatus for more efficiently cleaning a substrate having a notch in a plasma processing chamber configured for bevel edge cleaning. A notched plasma exclusion ring an inner periphery and an outer periphery is provided. The notched plasma exclusion ring has a ring notch formed at its outer periphery. The notched plasma exclusion ring has a notch apex dimension that is at least as large as a notch apex dimension of the substrate notch and a notch opening dimension that is at least as large as a notch opening dimension of the substrate notch. Methods for obtaining misalignment data and for subsequently rotate substrates to more efficiently clean the substrate notch are also disclosed.Type: ApplicationFiled: July 6, 2012Publication date: January 9, 2014Inventors: Jack Chen, Gregory Sexton, Yunsang Kim
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Patent number: 8580078Abstract: A bevel etcher incorporating a vacuum chuck used for cleaning the bevel edge and for reducing the bending curvature of a semiconductor substrate. The bevel etcher includes a vacuum chuck and a plasma generation unit which energizes process gas into a plasma state. The vacuum chuck includes a chuck body and a support ring. The top surface of the chuck body and inner periphery of the support ring form a vacuum region enclosed by the bottom surface of a substrate mounted on the support ring. A vacuum pump evacuates the vacuum region during operation. The vacuum chuck is operative to hold the substrate in place by the pressure difference between the top and bottom surfaces of the substrate. The pressure difference also generates a bending force to reduce the bending curvature of the substrate.Type: GrantFiled: January 26, 2007Date of Patent: November 12, 2013Assignee: Lam Research CorporationInventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, William S. Kennedy
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Patent number: 8562266Abstract: A fastener assembly for parts of a plasma chamber. The fastener assembly includes a bolt with a tool engaging socket and a spring-loaded pin which fits in a through hole of the bolt. When installed, the spring-loaded pin substantially fills the space in the socket and thus prevents parasitic plasma from forming in spaces between opposed surfaces of the pin and bolt. When a tool such as a hex key is inserted into the socket, the spring-loaded pin retracts and the tool rotates the bolt to attach an upper part to a lower part by engaging threads of the bolt with a threaded hole in the lower part.Type: GrantFiled: February 11, 2011Date of Patent: October 22, 2013Assignee: Lam Research CorporationInventor: Gregory Sexton
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Publication number: 20120318455Abstract: Passive wafer gap compensation arrangements and methods relying on temperature-driven dimensional change of thermally expanding component(s) to counteract, substantially or partially, the change in the wafer gap due to chamber component temperature change is provided. The passive arrangements and techniques involve passively raising or lowering the substrate-facing component or the substrate support to counteract, substantially or partially, the gap-narrowing effect or gap-expanding effect of rising temperature, thereby reducing or eliminating the change in the wafer gap due to a change in the chamber component temperature. Cooling arrangement(s) and thermal break(s) are optionally provided to improve performance.Type: ApplicationFiled: June 14, 2011Publication date: December 20, 2012Inventors: Andreas Fischer, Gregory Sexton
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Publication number: 20110214687Abstract: A device for cleaning a bevel edge of a semiconductor substrate. The device includes: a lower support having a cylindrical top portion; a lower plasma-exclusion-zone (PEZ) ring surrounding the outer edge of the top portion and adapted to support the substrate; an upper dielectric component opposing the lower support and having a cylindrical bottom portion; an upper PEZ ring surrounding the outer edge of the bottom portion and opposing the lower PEZ ring; and at least one radiofrequency (RF) power source operative to energize process gas into plasma in an annular space defined by the upper and lower PEZ rings, wherein the annular space encloses the bevel edge.Type: ApplicationFiled: April 6, 2011Publication date: September 8, 2011Applicant: Lam Research CorporationInventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, Yunsang Kim, William S. Kennedy
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Publication number: 20110206479Abstract: A fastener assembly for parts of a plasma chamber. The fastener assembly includes a bolt with a tool engaging socket and a spring-loaded pin which fits in a through hole of the bolt. When installed, the spring-loaded pin substantially fills the space in the socket and thus prevents parasitic plasma from forming in spaces between opposed surfaces of the pin and bolt. When a tool such as a hex key is inserted into the socket, the spring-loaded pin retracts and the tool rotates the bolt to attach an upper part to a lower part by engaging threads of the bolt with a threaded hole in the lower part.Type: ApplicationFiled: February 11, 2011Publication date: August 25, 2011Applicant: Lam Research CorporationInventor: Gregory Sexton
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Publication number: 20110206833Abstract: An extension electrode with enhanced durability and etching rate for plasma bevel etchers. The extension electrode comprises a plasma exposed truncated conical surface on an annular aluminum body. The aluminum body can roughened prior to anodization and coated with a ceramic material such as yttria.Type: ApplicationFiled: February 11, 2011Publication date: August 25, 2011Applicant: Lam Research CorporationInventors: Gregory Sexton, Paul Aponte
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Patent number: 7943007Abstract: A device for cleaning a bevel edge of a semiconductor substrate. The device includes: a lower support having a cylindrical top portion; a lower plasma-exclusion-zone (PEZ) ring surrounding the outer edge of the top portion and adapted to support the substrate; an upper dielectric component opposing the lower support and having a cylindrical bottom portion; an upper PEZ ring surrounding the outer edge of the bottom portion and opposing the lower PEZ ring; and at least one radiofrequency (RF) power source operative to energize process gas into plasma in an annular space defined by the upper and lower PEZ rings, wherein the annular space encloses the bevel edge.Type: GrantFiled: January 26, 2007Date of Patent: May 17, 2011Assignee: Lam Research CorporationInventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, Yunsang Kim, William S. Kennedy
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Patent number: 7858898Abstract: A device for cleaning a bevel edge of a semiconductor substrate. The device includes a lower electrode assembly that has a top surface and is adapted to support the substrate and an upper electrode assembly that has a bottom surface opposing the top surface. The lower and upper electrode assemblies generate plasma for cleaning the bevel edge of the substrate disposed between the top and bottom surfaces during operation. The device also includes a mechanism for suspending the upper electrode assembly over the lower support and adjusting the tilt angle and horizontal translation of the bottom surface relative to the top surface.Type: GrantFiled: January 26, 2007Date of Patent: December 28, 2010Assignee: Lam Research CorporationInventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, Andras Kuthi, Yunsang Kim, William S. Kennedy