Abstract: A method for creating mailpieces from a single web of printed material. The web of printed material includes printed matter to be used on envelopes, and other printed matter to be used on mail content to be included in the envelopes. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. The method starts with cutting consecutive sections of the web into separated sheets. Some of the separated sheets are envelope sheets including envelope printed matter, and some of the sheets are mail content sheets including mail content printed matter. The method includes cutting variable sized sheets depending on whether a sheet is a mail content sheet, or an envelope sheet. The method further includes cutting variable sized envelope sheets depending on the size of the mailpieces.

Abstract: A method for creating mailpieces from a single web of printed material. The web of printed material includes printed matter to be used on envelopes, and other printed matter to be used on mail content to be included in the envelopes. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. The method starts with cutting consecutive sections of the web into separated sheets. Some of the separated sheets are envelope sheets including envelope printed matter, and some of the sheets are mail content sheets including mail content printed matter. The method includes cutting variable sized sheets depending on whether a sheet is a mail content sheet, or an envelope sheet. The method further includes cutting variable sized envelope sheets depending on the size of the mailpieces.

Abstract: A high speed input system for an inserter machine. The system controlling a guillotine cutter, a cutter transport, and an upstream web handler transport to increase throughput for mail production. The controller is programmed to control the high speed input module in accordance with a repeating cycle. The cycle time is determined as an amount of time between a first web feed request and an earliest possible time that a subsequent second web feed request can be acted upon. A cutter transport motion control profile initiates feeding of a document length of web after receiving the first feed request. The cutter motion control profile causes the cutter blade to begin descending when the cutter transport has moved the web a trigger distance, calculated such that the cutter blade will first make contact with the web immediately when the web has been halted by the cutter transport motion profile.