Abstract: The present invention relates to a process for the (co)polymerization of olefins to make polyethylene (co)polymers having sporadic long chain branches in high molecular weight fractions and a high molecular weight tail along with reversed comonomer composition distribution for improving processability, melt strength and optical properties. Such polyethylene (co)polymers have been prepared with a process comprising the reaction of at least the following components: (a) an advanced Ziegler-Natta catalyst precursor comprising titanium; (b) an activator comprising organohalogenous aluminum compounds; (c) ethylene; and (d) one or more alpha-olefins.

Abstract: The present invention relates to a process for the (co)polymerization of olefins to make polyethylene (co)polymers having sporadic long chain branches in high molecular weight fractions and a high molecular weight tail along with reversed comonomer composition distribution for improving processability, melt strength and optical properties. Such polyethylene (co)polymers have been prepared with a process comprising the reaction of at least the following components: (a) an advanced Ziegler-Natta catalyst precursor comprising titanium; (b) an activator comprising organohalogenous aluminum compounds; (c) ethylene; and (d) one or more alpha-olefins.

Abstract: Disclosed are a catalyst component for olefin polymerization comprising titanium, magnesium, a halogen, internal donors, in combination with a silane and oxalic acid diamides of the following formula: An olefin polymerization catalyst system consisting of the solid catalyst component, an organoaluminum compound, and an optional external electron donor compound is also disclosed. Employment of both oxalic acid diamides and silane component in the presence of internal electron donors as an elements of solid Ziegler-Natta type catalyst composition enhances stereo-specificity while maintaining excellent catalyst activity and hydrogen response, in which the modified catalyst composition produces polypropylene with good productivity and higher stereo-specificity than catalyst composition without such modification.

Abstract: Organosilicon compounds having a structure represented by the general formula and a method for using same are provided as electron donors in the Ziegler-Natta type catalyst system for the homo-polymerization or co-polymerization of alpha olefins. The organosilicon compounds may be used in the preparation of the solid catalyst component, thus serving as “internal electron donors”, or employed during or prior to polymerization as “external electron donors,” and therefore they can be used to prepare phthalate-free polyolefins.

Abstract: A phthalate-free catalyst component for olefin polymerization comprising titanium, magnesium, a halogen, diether, and oxalic acid diamides represented by the following formula (I): and an olefin polymerization catalyst system consisting of the solid catalyst component, an organoaluminum compound, and an optional external electron donor compound. The present catalyst compositions improve diether-based catalyst selectivity while maintaining excellent catalyst activity and hydrogen response. An olefin polymer that has a moderate molecular weight distribution while maintaining higher stereoregularity (isotacticity) over diether-based catalyst, and better than or equal to phthalate-based catalyst can be produced by utilizing the inventive catalyst component.

Abstract: A phthalate-free catalyst component for olefin polymerization comprising titanium, magnesium, a halogen, diether, and oxalic acid diamides represented by the following formula (I): and an olefin polymerization catalyst system consisting of the solid catalyst component, an organoaluminum compound, and an optional external electron donor compound. The present catalyst compositions improve diether-based catalyst selectivity while maintaining excellent catalyst activity and hydrogen response. An olefin polymer that has a moderate molecular weight distribution while maintaining higher stereoregularity (isotacticity) over diether-based catalyst, and better than or equal to phthalate-based catalyst can be produced by utilizing the inventive catalyst component.

Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.

Abstract: A cast film, for use in monolayer and multilayer applications, having an outstanding inherent cling property is disclosed. Additionally, a multilayer cast film utilizing a cast film component layer prepared from a Ziegler-Natta catalyzed ethylene and alpha-olefin copolymer is disclosed, wherein the cast film component layer has a cling force of at least 200 grams-force per inch width at 200% pre-stretch, a slow puncture resistance of greater than 50 J/mm, and a TD tear strength of greater than 450 g/mil, with no cling additives present in the cast film component layer.

Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.

Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.

Abstract: A Ziegler-Natta catalyzed ethylene copolymer having a novel composition distribution in which comonomers are incorporated into the high molecular weight polymer molecules and distributed evenly among the entire polyethylene chains, and a method for making the same are provided. The resins having a novel composition distribution have controlled molecular weight distribution which is narrower than conventional ZN-ethylene copolymers but broader than single-site catalyzed ethylene copolymers. The resins having a novel composition distribution exhibit a superior tear strength and impact strength.

Abstract: A high activity magnesium-based supported catalyst component useful in a catalyst system for the compolymerization of ethylene and alpha-olefin and a process for preparing the catalyst component is described. In the process, alkoxysilane ester is contacted with a halogen-substituted silane to form an organic silicon complex. Optionally, the organic silicon complex is contacted with an aminosilane compound to form an organic silicon complex containing nitrogen. The organic silicon complex containing nitrogen or the organic silicon complex is contacted with a transition metal compound to form an organic silicon complex containing transition metal. The organic silicon complex containing transition metal is then contacted with a substituted aromatic ring nitrogen compound to form a fourth reaction complex, which is then contacted with a magnesium-based composite support that has been prepared in situ by reacting metallic magnesium with an alkyl or aromatic halide to form the catalyst component.

Abstract: Methods and apparatus to form a catalyst precursor, comprising combining in a reactor magnesium, an alkoxysilane compound, a halogenized silicon compound, a halogenized transition metal compound, a substituted aromatic furan compound having a structural formula, and an alkyl halide or aromatic halide compound to obtain a solid catalyst precursor, wherein the alkoxysilane compound and halogenized silicon compound are combined prior to either being exposed to the halogenized transition metal compound, and wherein the alkyl halide or aromatic halide compound is introduced to the reactor as the final step.

Abstract: A high activity magnesium-based supported catalyst component useful in a catalyst system for the compolymerization of ethylene and alpha-olefin and a process for preparing the catalyst component is described. In the process, alkoxysilane ester is contacted with a halogen-substituted silane to form an organic silicon complex. Optionally, the organic silicon complex is contacted with an aminosilane compound to form an organic silicon complex containing nitrogen. The organic silicon complex containing nitrogen or the organic silicon complex is contacted with a transition metal compound to form an organic silicon complex containing transition metal. The organic silicon complex containing transition metal is then contacted with a substituted aromatic ring nitrogen compound to form a fourth reaction complex, which is then contacted with a magnesium-based composite support that has been prepared in situ by reacting metallic magnesium with an alkyl or aromatic halide to form the catalyst component.

Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.

Abstract: A solid catalyst component useful for the (co)-polymerization of olefins is disclosed. The catalyst component is prepared by reacting an activated magnesium halide composite support with a halogenized transition metal compound and a chelating diamide compound in the presence of organo-magnesium as a promoting agent and halogenized silicon or boron compounds as an activator. The catalyst component can be used with an organo-aluminum compound to provide a solid catalyst system that is compatible with slurry and gas phase polymerization processes. Linear low density polyethylene (LLDPE) produced using the catalyst component of the present invention displays a low molecular weight distribution, improved co-monomer incorporation, low content of the low molecular weight component, and excellent morphological properties such as spherical shape and high bulk density.

Abstract: A highly active alpha-olefin polymerization catalyst component is disclosed. In the presence of a co-catalyst, the catalyst component is useful for the production of LLDPE resins. The catalyst component is produced by a method whereby organic silicon compounds are reacted with a transition metal complex and active transition metal species is deposited on a silicon-containing MgCl2 that is prepared in situ in the presence of the organic silicon compounds.

Abstract: A solid catalyst component useful for the (co)-polymerization of olefins is disclosed. The catalyst component is prepared by reacting an activated magnesium halide composite support with a halogenized transition metal compound and a chelating diamide compound in the presence of organo-magnesium as a promoting agent and halogenized silicon or boron compounds as an activator. The catalyst component can be used with an organo-aluminum compound to provide a solid catalyst system that is compatible with slurry and gas phase polymerization processes. Linear low density polyethylene (LLDPE) produced using the catalyst component of the present invention displays a low molecular weight distribution, improved co-monomer incorporation, low content of the low molecular weight component, and excellent morphological properties such as spherical shape and high bulk density.

Abstract: Polyolefin diblock copolymers are prepared via a chain transfer reaction with a borane dimer compound during a transition metal-catalyzed olefin polymerization in a process that resembles a transformation from transition metal coordination polymerization to free radical polymerization via a borane end group. The polyolefin diblock copolymers may be represented by the following formula: (Transition Metal Prepared Polyolefin)-b-(Free Radical Prepared Polymer), wherein the polyolefin segment is a homo-, co- and ter-polymer prepared by transition metal (especially metallocene catalyst) coordination polymerization of at least one olefin, and the free radical prepared polymer segment is prepared by free radical polymerization of at least one vinyl monomer, such as styrene, maleic anhydride, acrylates, methacrylates and their mixtures. The resulting diblock copolymers are useful as the interfacial materials to improve the interaction between polyolefins and other materials.