Abstract: A fuel injector for fuel-injection systems of internal combustion engines includes an actuator, a valve needle, which is able to be activated by the actuator to actuate a valve-closure member, which, together with a valve-seat surface formed at a valve-seat member, forms a sealing seat; and a plurality of spray-discharge orifices which is formed in the valve-seat member. At a discharge-side end of the fuel injector, a nozzle-orifice cover is positioned, which shields the spray-discharge orifices from the combustion chamber of the internal combustion engine.

Abstract: The invention relates among others to a method for producing outlet openings (32) in a valve, in particular a fuel injection valve. The injection valve has a fuel inlet (2), an excitable actuating device (1, 2, 19) by which a valve closing member (28) is movable, a fixed valve seat (27) embodied on a valve seat element (26), with which seat the valve closing member (28) cooperates to open and close the valve, and at least one outlet opening (32), as a fuel outlet, provided downstream of the valve seat (27). The at least one outlet opening 32 is produced in such a way that in a first method step, a through hole is created in the valve seat element (26), and in a second method step, from the ejection end of the through hole, an outlet region is created that is altered in shape and/or size and/or contour compared to the through hole.

Abstract: A fuel injector, in particular for direct injection of fuel into the combustion chamber of an internal combustion engine, includes a valve-closure member which forms a sealing seat together with a valve-seat surface which is formed on a valve-seat member, and several injection orifices, each of which is connected with at least one spiral groove so that an outer edge of the swirl grooves coincides in part with a circumferential edge of the injection orifices. The swirl grooves extend generally perpendicular to a center line of the injection orifice associated with them.

Abstract: A fuel injector for fuel injection systems of internal combustion engines and a method of manufacturing same are described. The fuel injector includes a valve seat body into which a valve seat face is introduced, which cooperates with a valve closing body to form a sealing seat, and a nozzle body to which the valve seat body is fixedly connected. The valve seat body is insertable into the interior of the nozzle body and on its downstream side it has a partially spherical outside geometry, which rests on a bearing surface of a seat body recess in the nozzle body. Valve seat body is mounted so it can rotate relative to the nozzle body on the bearing surface until its position is finally secured, and it may be aligned by a centering mandrel.

Abstract: A fuel injector, for example, for direct injection of fuel into a combustion chamber of an internal combustion engine, having a valve-closure member, which forms a sealing seat together with a valve-seat surface constructed on a valve-seat member, and having a swirl disk with fuel passages, the swirl disk being constructed from a plurality of swirl elements, each of the swirl elements having the same number of fuel passages. The swirl elements are offset with respect to one another, so that the fuel passages at least partially overlap.

Abstract: A fuel injector, in particular for the direct injection of fuel into the combustion chamber of a mixture-compressing, externally fired internal combustion engine, comprising, upstream from a valve-seat surface, a swirl disk provided with swirl channels from which, given an open fuel injector, the fuel flows with a circumferential speed into a swirl chamber which is also located upstream from the valve-seat surface. Each point downstream from the swirl disk (35) through which a flow is to pass has a larger extension in every spatial direction than the diameter of the swirl channels.

Abstract: A fuel injector (1), especially for the direct injection of fuel into a combustion chamber of an internal combustion engine, includes a valve needle (3) having at its spray-discharge end a valve-closure member (4), which cooperates with a valve-seat surface (6) formed on a valve-seat member (5) to form a sealing seat; at least one swirl channel (34) in a section (36) of the valve-seat member (5) surrounding the valve needle (3); and at least one spray-discharge orifice (7) provided in the valve-seat member (5). The at least one swirl channel (34), viewed through the swirl channel (34) in the flow direction of the fuel, is inclined counter to the spray-discharge direction relative to the center axis (37) of the valve needle (3).

Abstract: A swirl disk distinguishes itself in that it has at least one inlet region and at least one outlet opening, the at least one outlet opening being introduced in a bottom base layer. The swirl disk also has at least two swirl channels, which empty into a swirl chamber, the swirl chamber being provided in a swirl-generating layer. The swirl channels being situated and positioned such that when a fluid flows through, at least two swirl flows are generated next to one another in opposite directions, each one having its own jet branch. The swirl disk is particularly suitable for use on a fuel injector, in particular a high-pressure injector for directly injecting fuel into a combustion chamber of a mixture-compressing, spark-ignition internal combustion engine.

Abstract: A fuel injector for fuel injection systems of internal combustion engines has a valve needle (3) and, mechanically linked thereto, a valve closing body (4), which cooperates with a valve seat surface (6) disposed in a valve seat body (5) to form a sealing seat, and has a plurality of recesses (34), which are introduced in the valve seat body (5) downstream from the sealing seat. Situated downstream on the valve seat body (5) is a flow-through screen (31) in which, for each recess (34), at least one discharge orifice (7) is introduced, whose cross-section is smaller than that of the particular recess (34) and which is positioned such that its inlet cross-section is situated fully within the outlet cross-section of the particular recess (34).

Abstract: A fuel injector for fuel injection systems of internal combustion engines includes a valve needle and a valve-closure member mechanically linked to it, which cooperates with a valve-seat surface situated in a valve-seat member to form a sealing seat, and at least one swirl-producing element which is situated upstream from the sealing seat in the valve-seat member. One or more swirl channels which are open toward the upstream side of the valve-seat member are incorporated into the upstream side of the valve-seat member as a swirl-producing element.

Abstract: A fuel injector, in particular for direct injection of fuel into a combustion chamber of an internal combustion engine, having an actuator for actuating a valve needle, the valve needle having on one injection end a valve-closure member which forms a sealing seat together with a valve-seat surface formed on a valve-seat member. Fuel channels are provided in a valve needle guide which is designed in one piece with or is connected to the valve-seat member and they open into a swirl chamber. The number of fuel channels is such that a turbulent flow produced in the swirl chamber is homogeneous in a circumferential direction.

Abstract: A fuel injector, for example, a high-pressure injection valve for the direct injection of fuel into a combustion chamber of an internal combustion engine having external ignition, which is distinguished in that an outlet orifice is provided downstream from the valve seat which, at its downstream end, has a slot-forming element that largely closes off the outlet orifice. Between the outlet orifice and a front face of the valve-seat member, the slot-forming element leaves open a slot-shaped flow outlet, through which a fuel spray may be spray-discharged in a fan-jet pattern.

Abstract: A fuel injector, in particular an injector for fuel injection systems of internal combustion engines, has a first actuator which cooperates with a first valve needle. A first valve closing body situated on the first valve needle cooperates with a first valve seat surface to form a first sealing seat. A second actuator cooperates with a second valve needle, and a valve-closing body situated on the second valve needle cooperates with a second valve seat surface to form a second sealing seat.

Abstract: A swirl disk is composed of at least one metallic material, and is configured as having at least one intake area and at least one outlet orifice, the at least one outlet orifice being introduced in a lower base layer, and having at least two swirl channels emptying into a swirl chamber, the swirl chamber being provided in a central swirl-producing layer. An upper layer is configured as a cover layer, which over its entire cross-sectional surface represents a closed layer without orifice contours. All the layers of the swirl disk are directly built up on top of each other using electroplating metal deposition (multilayer electroplating). The swirl disk is suitable for a use in a fuel injection valve, in particular in a high-pressure injection valve for directly injecting the fuel into a combustion chamber of a mixture-compressing, external-ignition internal combustion engine.

Abstract: The method according to the present invention for measuring microgalvanically produced components (23′) having a three-dimensional, depth-lithographically produced structure, is distinguished in that the single- or multilayer component (23′) is constructed using galvanic metal deposition, the metal being deposited around a structure of photoresist defining the desired orifice contour (40, 41, 42) of the component; in the process, a photoresist region (45), which selectively interrupts the structure of the component (23′) to be manufactured, being incorporated during the microgalvanic production; at least the interrupting photoresist region (45) being dissolved out of the interrupted component (23′); and a contactless measuring of the orifice structure of the interrupted component (23′) being undertaken in the region of a previously existing resist edge (46) of the photoresist region (45) using a measuring device.

Abstract: A fuel injector for fuel-injection systems of internal combustion engines includes a magnetic coil; a valve needle that is in operative connection with the magnetic coil and acted upon by a restoring spring in a closing direction, in order to actuate a valve-closure member which, together with a valve-seat face formed at a valve-seat member, forms a sealing seat; and a spray-orifice plate situated downstream from the valve-seat member. The spray-orifice plate has a dome-shaped curved design in a flow direction of the fuel.

Abstract: A fuel injector, in particular for a high-pressure injector for direct injection of fuel into a combustion chamber of an internal combustion engine, has compression of a fuel/air mixture with spark ignition. On the downstream end of the valve a valve seat element (26) is provided, to which a perforated disk (70) acting as a flow restrictor is connected downstream. A swirl element (47) is situated upstream from the valve seat (27) which imparts an atomization-promoting rotational motion to the fuel to be injected. In the valve seat element (26) downstream from the valve seat (27) an elongated outlet orifice (32) is provided which opens directly into an orifice (73) in the perforated disk (70) attached to the valve seat element (26). The width of the outlet orifice (32) is greater than the width of the orifice (73), at least at its narrowest location, so that it is possible to adjust the steady-state flow rate of the valve at the orifice (73).

Abstract: A fuel injector (1) for fuel injection systems of internal combustion engines includes a valve needle (3) and a valve closing body (4), which is operationally linked to it and cooperates with a valve seat face (6) situated in a valve seat body (5) to form a sealing seat. Upstream from the sealing seat there is at least one swirl channel (32), which has a tangential component relative to the longitudinal axis (33) of the fuel injector (1). An axial channel (35), which is formed between the valve closing body (4) and the guide recess (34) of the valve seat body (5), has an axial component relative to the longitudinal axis (33) of the fuel injector (1), the axial channel (35) being formed between the guide recess (34) and at least one flattened area (37) on the valve needle (3).

Abstract: A fuel injector for fuel injection systems of internal combustion engines includes a valve-seat member (5), in which a valve-seat surface (6) is introduced, which cooperates with a valve-closure member (4), mechanically linked to a valve needle (3), to form a sealing seat, and at least one spray-discharge orifice (7); in the idle state of the fuel injector (1) a gap (31), whose length (1) is smaller than the opening lift of the fuel injector (1), is situated between a downstream part of valve needle (3) and a recess (33) introduced in valve-seat member (5) on its upstream side.

Abstract: A fuel injector for fuel injection systems of internal combustion engines has a valve needle (3) and, mechanically linked thereto, a valve closing body (4), which cooperates with a valve seat surface (6) disposed in a valve seat body (5) to form a sealing seat, and has a plurality of recesses (34), which are introduced in the valve seat body (5) downstream from the sealing seat. Situated downstream on the valve seat body (5) is a flow-through screen (31) in which, for each recess (34), at least one discharge orifice (7) is introduced, whose cross-section is smaller than that of the particular recess (34) and which is positioned such that its inlet cross-section is situated fully within the outlet cross-section of the particular recess (34).