Abstract: A method of fabricating a three-dimensional (3D) object includes atomizing a pre-polymer composition into an aerosol jet stream. The pre-polymer composition includes an epoxy precursor and a photoacid generator. The method further includes depositing the aerosol jet stream onto a substrate to form a first layer of dielectric ink and curing the first layer of dielectric ink using ultraviolet (UV) light. The method further includes depositing the aerosol jet stream onto the first layer of dielectric ink to form a second layer of dielectric ink. The first layer of dielectric ink and the second layer of dielectric ink overlap by at least 50%.

Abstract: This disclosure describes manufacture of a mixture and use of same to fabricate different types of electronic components. In one configuration, the mixture includes: first particles, the first particles being an insulator material; second particles, the second particles being electrically conductive metal material; and a combination of the first particles and the second particles suspended in a printable liquid medium, the printable liquid/solid medium (slurry) being curable into a dielectric layer of material. According to one configuration, the printable material is disposed and cured on a substrate. The first particles and second particles are randomly distributed in the cured printed material (dielectric material). The second particles in the cured dielectric material are transformable into one or more electrically conductive paths, electronic components, etc., via application of heat above a threshold value.

Abstract: A scalable method of fabricating large area nanoparticle arrays is disclosed. The method uses a combination of nanofabrication and additive manufacturing techniques to fabricate ordered nanoparticle arrays on wide number of substrates, including flexible substrates. Nanosphere lithography may be used to form a monolayer of polymer nanospheres. A metal may be deposited on the nanospheres, using a physical vapor deposition technique. The nanoparticles may then be decomposed using intense pulsed light technique. Ordered nanoparticle arrays have several promising applications, for example, thin films with tailored light scattering signatures, sensors based on surface-enhanced Raman scattering, nanostructured electrode arrays, and ordered catalytic islands for nanostructure growth.