Abstract: A procedure for measuring a measured variable in a process step of a manufacturing process uses a measurement chain with an evaluation unit and a plurality of measurement units having a sensor, a converter unit and a secondary antenna. The evaluation unit has a primary antenna. A measurement unit is positioned for measuring the measured variable and automatically coupled to the evaluation unit by establishing a transmission connection between the secondary antenna and the primary antenna. The sensor automatically generates measurement signals indicative of the measured variable. The converter unit automatically converts the measurement signals into measurement data, which the secondary antenna automatically transmits to the primary antenna.

Abstract: A cutting machine configured for the chip-removing machining of a workpiece includes a plurality of required tools. Each tool can exert a tool force onto the workpiece. The cutting machine includes a tool holder for simultaneously holding all of the tools required for operating on the workpiece. A tool slide moves the tool holder to successively align one of the tools to operate on the workpiece, and the tool and the workpiece are movable for chip-removing machining in each manufacturing step. The tool holder includes at least two single-component force transducers. Each single-component force transducer measures a tool force exerted by one of the tools during the chip-removing machining of the workpiece in a force main connection.

Abstract: A system for chip-removing machining of a workpiece and for measuring and evaluating force and torque during the chip-removing machining of the workpiece includes a machine tool with a tool for chip-removing machining of the workpiece; a device for measuring force and torque during chip-removing machining of the workpiece; and an evaluation unit for evaluating measured value data of the device. The measuring device includes a measuring unit installed in the machine tool and rotates with the tool about an axis of rotation during chip-removing machining. The evaluation unit is stationary. The measuring unit generates measured values of force and torque. The measuring device includes a control unit that transmits measured values as measured value data in a wireless manner directly to the evaluation unit with a transmission power in the range of 0.1 mW to 10 mW.

Abstract: A cutting machine includes a tool holder for holding the tools required for chip-removing machining of a workpiece, and a tool arm connecting the tool holder to a drive unit, which moves the tool arm to align one of the required tools with a workpiece in each manufacturing step. The tool arm includes an upper arm connected with the drive unit and mechanically connected to a lower arm. The lower arm is connected with the tool holder. At least one force transducer is positioned between the upper arm and the lower arm so that during chip-removing machining of a workpiece, the force transducer is capable of measuring a tool force exerted by any of the required tools in a main flow of forces.

Abstract: Tool holder comprising a tool receptacle, a machine interface, and a sensor receptacle. The tool receptacle is configured to releasably receive a tool having at least one cutting edge for machining a workpiece. The machine interface is configured to enable the tool holder to be fastened to a machine tool. In the sensor receptacle, a sensor is arranged that is configured to generate a measurement signal that is dependent on a force acting on the tool holder The sensor receptacle is spaced apart from both the tool receptacle and the machine interface, so that the sensor is neither in direct contact with the tool nor in direct contact with the machine tool when the tool is accommodated in the tool receptacle and the tool holder is fastened to the machine tool.

Abstract: A tool received in a tool holding fixture of a tool holder includes a tool shank defining a recess and a force sensor arranged in the recess. During operation of the tool, the force sensor measures a tool force exerted by the tool shank onto the tool holder. A method for measuring a tool force by using the tool includes the steps of: arranging the force sensor between the tool shank and the tool holding fixture; clamping the force sensor by means of a clamping device of the tool holding fixture; operating the tool; and using the force sensor to measure the tool force exerted by the tool shank onto the tool holder.

Abstract: A method to ascertain a quality of a product formed by a subtractive manufacturing device from a workpiece includes: determining a deflection/test force relation for a deflection of the device; measuring an actually exerted machining force applied by the device to the workpiece; automatically determining a machining force reference for the actually exerted machining force; automatically evaluating whether the actually exerted machining force deviates from the machining force reference. If an actually exerted machining force deviates from the machining force reference, then the method uses the deflection/test force relation to automatically determine for the actually exerted machining force, at least one correction deflection of the device and automatically creating at least one corrected drive control signal to fully or partially reduce the correction deflection.