Abstract: A thermoelectric device (20) and a method for manufacturing and using the same are disclosed. The thermoelectric device (20) includes a hot shoe (24) and a cold shoe (28) disposed about the hot shoe. A heat conducting member (32) formed of a thermoelectric material extends between the hot shoe (24) and the cold shoe (28) and generates electricity in response to a temperature difference therebetween. The hot shoe (24) is heated and expands at a greater rate than the cold shoe (28) does during operation. The structural and spatial relationship of the hot shoe (24) and the cold shoe (28) maintains the thermoelectric material of the heat conducting member (32) in compression during operation of the thermoelectric device (20).

Abstract: An ionization detector that reduces the filtering effects of the ignition coil inductances by shorting an inductance of a primary winding of the ignition coil. The ionization detector includes a bias voltage source and an inductance control switch. The bias voltage source supplies electric voltage across an electric gap of a spark plug for detecting ionization within the combustion chamber. The inductance control switch is electrically parallel with a primary winding of an ignition coil and is operable to short an inductance of the primary winding.

Abstract: An ionization detector that reduces the filtering effects of the ignition coil inductances by shorting an inductance of a primary winding of the ignition coil. The ionization detector includes a bias voltage source and an inductance control switch. The bias voltage source supplies electric voltage across an electric gap of a spark plug for detecting ionization within the combustion chamber. The inductance control switch is electrically parallel with a primary winding of an ignition coil and is operable to short an inductance of the primary winding.

Abstract: An apparatus includes an electroactive polymer member and a first electric terminal and a second electric terminal. The electroactive polymer member has a free portion configured to change position relative to a fixed portion in response to an external stimulus corresponding to at least one of a flow parameter or a fluid parameter. The first electric terminal and the second electric terminal are coupled to the electroactive polymer member. The first electric terminal and the second electric terminal provide an electrical signal in response to the change.

Abstract: A thermoelectric device (20) and a method for manufacturing and using the same are disclosed. The thermoelectric device (20) includes a hot shoe (24) and a cold shoe (28) disposed about the hot shoe. A heat conducting member (32) formed of a thermoelectric material extends between the hot shoe (24) and the cold shoe (28) and generates electricity in response to a temperature difference therebetween. The hot shoe (24) is heated and expands at a greater rate than the cold shoe (28) does during operation. The structural and spatial relationship of the hot shoe (24) and the cold shoe (28) maintains the thermoelectric material of the heat conducting member (32) in compression during operation of the thermoelectric device (20).

Abstract: An apparatus includes an electroactive polymer member and a first electric terminal and a second electric terminal. The electroactive polymer member has a free portion configured to change position relative to a fixed portion in response to an external stimulus corresponding to at least one of a flow parameter or a fluid parameter. The first electric terminal and the second electric terminal are coupled to the electroactive polymer member. The first electric terminal and the second electric terminal provide an electrical signal in response to the change.

Abstract: A system and method for selecting the data content of an ionization feedback signal is disclosed. An ignition system monitors both the ionization signal and ignition coil dwell data. The ignition system outputs either the ionization signal or the ignition coil dwell data on the ionization feedback line, depending on what information is desired by the powertrain control module. In one embodiment, the ionization signal is only output during the before ignition period when the operating condition of the engine indicates possible pre-ignition conditions.

Abstract: A system and method for pre-processing an ionization signal to amplify knock information and combining the amplified knock information with the ionization signal to create a knock-enhanced ionization signal is disclosed. In one embodiment, an on-plug integrated ionization detection circuit detects the ionization signal, processes the ionization signal to produce a knock-amplified ionization signal and then combines the original ionization signal with the knock-amplified ionization signal to create a knock-enhanced ionization signal. The step of processing the ionization signal to produce a knock-amplified ionization signal may comprise any singular step, or combination, of amplifying, band-pass filtering, AC-coupling, and offsetting said in-cylinder ionization signal.

Abstract: A system for determining a minimum ignition coil charge duration of an internal combustion engine to meet a desired level of combustion stability includes a sensor in communication with a controller. The sensor is configured to measure the ionization current of a cylinder of the internal combustion engine and output to the dwell controller. The controller is configured to determine a combustion stability criterion based upon the ionization signal and determine the minimum ignition coil charge duration based upon the combustion stability criterion.

Abstract: A device to control the charging rate of an ignition coil for an internal combustion spark ignition engine. The device controls the turn-on rate of the primary coil by slew-rate limiting using switching devices and a Miller-effect capacitor in order to reduce secondary oscillation magnitudes originated by a sharp transition of the controlling switch.

Abstract: A robust multi-criteria minimum timing for the best torque (MBT) timing estimation method and apparatus utilizes different ionization signal waveforms that are generated under different engine operating conditions. The MBT timing criteria is calculated based upon both ionization and analog derivative ionization. Multiple MBT timing criteria are determined and combined to increase the reliability and robustness of MBT timing estimation based upon spark plug ionization signal waveforms. In a preferred embodiment, a combination of the MBT timing estimation criteria comprises a maximum flame acceleration location, a 50% burn location, and a second peak location.

Abstract: In a first embodiment, the present invention is a method of detecting an open secondary winding, including the steps of enabling an integrator, resetting the integrator, detecting an ionization current, integrating the ionization current over a spark window, comparing the integrated ionization current with a threshold, and setting an open secondary flag if the integrated ionization current is below the threshold. In another preferred embodiment, the invention is a method of detecting an open secondary winding by measuring spark duration including the steps of comparing an ionization signal with a first threshold, measuring the spark duration when the ionization signal is greater than the first threshold, comparing said spark duration with a second threshold, and setting an open secondary flag.

Abstract: This feature of the present invention comprises a system and method of controlling exhaust gas recirculation (EGR) based on a measure combustion stability measure. The combustion stability measure is obtained by determining the integration duration of the engine ionization signal, i.e., the crank angle at which the integral of the ionization signal reaches a specified percentage of its total. The present invention uses the integration duration to control the maximum EGR rate of the engine in a closed loop while maintaining the combustion stability of an internal combustion engine.

Abstract: This feature of the present invention comprises a method, apparatus, and system for detecting and conditioning an ionization current signal. In one embodiment of the invention, an analog signal conditioning circuit detects and processes the ionization signal. The analog signal conditioning circuit uses a signal isolator having an input and an output, an amplifier having a first and a second input, and a first and a second output, wherein the first input operably connected to the signal isolator output, a peak detector having a first and a second input, and an output, wherein the first input is operably connected to the first output of the amplifier, and an integrator having a first and a second input, and an output, wherein the first input is operably connected to the second output of the amplifier.

Abstract: This feature of the present invention comprises a method and apparatus which uses an ionization signal to optimize the air to fuel ratio AFR of the combustion mixture when the engine is operated at wide open throttle (WOT). This feature of the present invention optimizes the air to fuel ratio AFR on-line using the relationship between an air to fuel ratio AFR index CAFR and the air to fuel ratio AFR. In a preferred embodiment, the real-time control strategy adjusts the engine air to fuel ratio AFR based upon an air to fuel ratio AFR gradient parameter.

Abstract: This feature of the present invention comprises an ignition diagnostics and feedback control system based upon detected ionization current in an individual cylinder. The system is divided into two subsystems: an ignition diagnostics subsystem and an ignition feedback control system subsystem. The ignition diagnostics subsystem comprises an ignition system diagnostics, a misfire detector, a knock detector, and a robust multi-criteria minimum timing for best torque MBT timing estimator. The ionization feedback control subsystem comprises five main subsystems: a closed loop cold start retard spark control using ionization feedback, a closed loop MBT timing control using ionization feedback, a closed-loop individual cylinder air to fuel ratio balancing control system, an optimal wide open throttle air/fuel ratio control, and an exhaust gas control using a spark plug ionization signal.

Abstract: This feature of the present invention comprises a method and apparatus to retard the spark time. As a result, the catalyst heats up quickly during the cold start. The retard spark control method of the present invention uses a closed loop to adjust the engine retard limit during an engine cold start to retard the engine spark as much as possible without engine misfire and with minimum partial burn. The increased exhaust temperature heats up the catalyst more quickly than conventional open loop approaches, which as a result, reduces hydrocarbon emissions. The closed loop retard spark control using ionization current feedback consists of four major components or functions, an error and gain generator, a proportional and integration control processing block, a default spark timing processor, and an adaptive learning apparatus.

Abstract: This feature of the present invention is a robust multi-criteria minimum timing for the best torque (MBT) timing estimation method and apparatus utilizing different ionization signal waveforms that are generated under different engine operating conditions. This feature of the present invention determines and combines multiple MBT timing criteria to increase the reliability and robustness of MBT timing estimation based upon spark plug ionization signal waveforms. In a preferred embodiment, the present invention combines MBT timing estimation criteria comprising a maximum flame acceleration location, a 50% burn location, and a second peak location.

Abstract: Two embodiments of an integrated ionization detection circuit and ignition coil driver, an ASIC and a single electronic package, are disclosed. The apparatuses reduce the cost and complexity of an in-cylinder ionization detection system by combining like functionality into one ASIC or electronic module easing packaging constraints. In both embodiments, a current sink is used. The current sink removes noise in the form of voltage splices. The voltage spikes are high voltage, but of short duration. The current sink prevents these spikes from turning on the IGBT. However, the current sink allows the IGBT command signal to pass. This device also comprises a switch whereby ionization current and coil primary current are multiplexed.

Abstract: The present feature of the invention comprises a method and apparatus for determining cylinder ID. When a cylinder is compressed, the resistance increases across the spark plug gap. Thus, if a spark coil is only partially charged before activation of the spark, the air gap is not broken down and no ignition occurs in the cylinder in compression. The failure of a spark plug to spark is reflected in the ionization signal. In a preferred embodiment, the dwell time is selected so that the spark plug located in a cylinder that is not in compression will spark, while a spark plug in a cylinder that is in compression will not. The cylinder in compression will output an ionization signal with a shorter duration than a cylinder not in compression. In a preferred embodiment, two methods are used to calculate the duration of the spark, edge detection and integration.