Abstract: A pitot tube includes an outer tube extending from a first tube end to second tube end. The second tube end defines a tip portion of the pitot tube. A tube sleeve is located inside of the outer tube and defines a tube passage extending from the first tube end to the second tube end. A heating element is located between the outer tube and the tube sleeve. The heating element is isolated from airflow into the tube passage. A method of forming a pitot tube includes installing a heating element to an outer surface of a tube sleeve, the tube sleeve defining a tube passage of the pitot tube. The tube sleeve is secured in an outer tube such that the heating element is between the tube sleeve and the outer tube and is isolated from airflow through the tube passage.

Abstract: An air data probe includes a probe body including a probe wall. The probe body is formed from a first material by direct energy metal deposition. An insert is positioned in the probe wall. The insert is formed from a second material different from the first material. The insert is encapsulated in the probe wall via the direct energy metal deposition. A method of forming an air data probe includes forming one or more thermally conductive inserts, and encapsulating the one or more inserts into a wall of an air data probe via direct energy metal deposition. The air data probe is formed from a first material and the one or more inserts are formed from a second material different from the first material.

Abstract: Provided are embodiments for a direct drive wiper system. The system includes a motor that is operably coupled to a wiper system to drive one or more wiper arms of the wiper system, and a gearbox, wherein an input to the gearbox is coupled to the motor and an output of the gearbox is coupled to the wiper assembly, wherein the gearbox is configured to convert an input from the motor to an output to drive the wiper system. The system also includes a brake and stopper mechanism that is coupled to the gearbox and the wiper system. Also provided are embodiments for a method for operating the direct drive wiper system.

Abstract: Systems and devices for angle of attack sensors are provided. Aspects include a vane, a faceplate, an annular region in the faceplate, and a thin film heater assembly attached to a surface of the annual region.

Abstract: A configurable windshield wiper system for a variable sweep angle and/or variable sweep speed. The system includes a bidirectional motor, a gearbox, the gearbox having and input shaft operably coupled to the motor and an output shaft; the gear box configured to ratiometrically step down the number of turns at its output shaft relative to its input shaft; a wiper arm for sweeping a surface of a windshield, the wiper arm operably coupled to an output of the gearbox; and a controller in operable communication with the motor, the controller configured to execute an algorithm to control the position and speed of the motor to achieve a configured sweep angle and configured sweep speed for the wiper arm.

Abstract: Provided are embodiments for a direct drive wiper system. The system includes a motor that is operably coupled to a wiper system to drive one or more wiper arms of the wiper system, and a gearbox, wherein an input to the gearbox is coupled to the motor and an output of the gearbox is coupled to the wiper assembly, wherein the gearbox is configured to convert an input from the motor to an output to drive the wiper system. The system also includes a brake and stopper mechanism that is coupled to the gearbox and the wiper system. Also provided are embodiments for a method for operating the direct drive wiper system.

Abstract: A hybrid heater system for an aircraft air data sensor includes a voltage source and a first hybrid heater set. The first hybrid heater set includes a carbon nanotube (CNT) heater, a first positive temperature coefficient (PTC) heater disposed in parallel with the CNT heater to form a parallel formation, and a second PTC heater disposed in series between the voltage source and the parallel formation.

Abstract: Provided are embodiments for a direct drive wiper system. The system includes a motor that is operably coupled to a wiper system to drive one or more wiper arms of the wiper system, and a gearbox, wherein an input to the gearbox is coupled to the motor and an output of the gearbox is coupled to the wiper assembly, wherein the gearbox is configured to convert an input from the motor to an output to drive the wiper system. The system also includes a brake and stopper mechanism that is coupled to the gearbox and the wiper system. Also provided are embodiments for a method for operating the direct drive wiper system.

Abstract: An air date probe includes a base portion, a strut portion extending from the base portion, and a tube assembly secured to an extending from the strut portion. One or more of the tube assembly or the strut portion includes a sleeve member having a sleeve outer surface positioned at a sleeve frustum angle relative to a sleeve member axis. A thin film heater is positioned at the sleeve outer surface, and the tin film heater and the sleeve member are positioned in a housing member. The housing member has a housing inner surface having a housing frustum angle such that the thin film heater is retained by compression between the housing member inner surface and the sleeve member outer surface.

Abstract: An aircraft windshield wiper system includes a wiper arm, a wiper blade coupled to a distal end of the wiper arm, and a drive shaft coupled to a proximal end of the wiper arm. The wiper blade is configured to clean water, dirt, and other debris from the windshield of the aircraft. The drive shaft is configured to rotate and cause the wiper arm with the coupled wiper blade to sweep across the windshield. The wiper arm includes both composite and metal components to reduce the weight of the windshield wiper system while also providing lightning strike protection.

Abstract: A configurable windshield wiper system for a variable sweep angle ? nd/or variable sweep speed. The system includes a bidirectional motor, a gearbox, the gearbox having and input shaft operably coupled to the motor and an output shaft; the gear box configured to ratiometrically step down the number of turns at its output shaft relative to its input shaft; a wiper arm for sweeping a surface of a windshield, the wiper arm operably coupled to an output of the gearbox; and a controller in operable communication with the motor, the controller configured to execute an algorithm to control the position and speed of the motor to achieve a configured sweep angle ? nd configured sweep speed for the wiper arm.

Abstract: A pitot tube includes an outer tube extending from a first tube end to second tube end, the second tube end defining a tip portion of the pitot tube, the tip portion including an inlet opening. A tube sleeve inside of the outer tube at least partially defines a tube passage extending from the first tube end to the second tube end. The tube sleeve includes a sleeve outer surface having a sleeve body portion having a first outer diameter and a sleeve tip portion located at the tip portion of the pitot tube. The sleeve tip portion has a second outer diameter smaller than the first outer diameter. A heating element is located between the outer tube and the tube sleeve at at least the sleeve tip portion.

Abstract: An air date probe includes a strut assembly extending from a base, and a tube assembly coupled to the strut assembly. One or both of the strut assembly and the tube assembly comprises a self-regulating thin film heating arrangement. The self-regulating thin film heating arrangement includes at least one circuit including a positive temperature coefficient (PTC) heating element connected in series with a negative temperature coefficient (NTC) heating element.

Abstract: A configurable windshield wiper system for a variable sweep angle and/or variable sweep speed. The system includes a bidirectional motor, a gearbox, the gearbox having and input shaft operably coupled to the motor and an output shaft; the gear box configured to ratiometrically step down the number of turns at its output shaft relative to its input shaft; a wiper arm for sweeping a surface of a windshield, the wiper arm operably coupled to an output of the gearbox; and a controller in operable communication with the motor, the controller configured to execute an algorithm to control the position and speed of the motor to achieve a configured sweep angle and configured sweep speed for the wiper arm.

Abstract: A pitot tube includes an outer tube extending from a first tube end to second tube end. The second tube end defines a tip portion of the pitot tube. A tube sleeve is located inside of the outer tube and defines a tube passage extending from the first tube end to the second tube end. A heating element is located between the outer tube and the tube sleeve. The heating element is isolated from airflow into the tube passage. A method of forming a pitot tube includes installing a heating element to an outer surface of a tube sleeve, the tube sleeve defining a tube passage of the pitot tube. The tube sleeve is secured in an outer tube such that the heating element is between the tube sleeve and the outer tube and is isolated from airflow through the tube passage.

Abstract: A pitot tube includes an outer tube extending from a first tube end to second tube end. The second tube end defines a tip portion of the pitot tube. A tube sleeve is located inside of the outer tube and defines a tube passage extending from the first tube end to the second tube end. A heating element is located between the outer tube and the tube sleeve. The heating element is isolated from airflow into the tube passage. A method of forming a pitot tube includes installing a heating element to an outer surface of a tube sleeve, the tube sleeve defining a tube passage of the pitot tube. The tube sleeve is secured in an outer tube such that the heating element is between the tube sleeve and the outer tube and is isolated from airflow through the tube passage.

Abstract: A hybrid heater system for aircraft wing ice protection is provided. The hybrid heater system includes a voltage source, a carbon nano-tube (CNT) heater, a first positive temperature coefficient (PTC) heater disposed in parallel with the CNT heater to form a parallel formation and a second PTC heater disposed in series between the voltage source and the parallel formation.

Abstract: An aircraft windshield wiper system includes a wiper arm, a wiper blade coupled to a distal end of the wiper arm, and a drive shaft coupled to a proximal end of the wiper arm. The wiper blade is configured to clean water, dirt, and other debris from the windshield of the aircraft. The drive shaft is configured to rotate and cause the wiper arm with the coupled wiper blade to sweep across the windshield. The wiper arm includes both composite and metal components to reduce the weight of the windshield wiper system while also providing lightning strike protection.

Abstract: Disclosed is a multilayer structure, comprising: a first heater layer comprising a CNT heater, wherein the CNT heater comprises a composite of carbon nanotubes and silicone; and a second heater layer comprising a PTC heater, wherein the PTC heater comprises a composite of carbon black and polymer; wherein the first heater layer and the second heater layer are first and second respectively in an electrical series; wherein the first heater layer has a negative temperature coefficient with respect to electrical resistivity; and wherein the second heater layer has a positive temperature coefficient with respect to electrical resistivity. Also disclosed is an aircraft component comprising the multilayer structure.

Abstract: Disclosed is a process of manufacturing a pitot tube assembly including: obtaining a metal cylindrical tube having a first axial portion that is a first material blank for an assembly inlet portion of the pitot tube assembly and a second axial portion that is a second material blank for a body portion of the pitot tube assembly; nesting the first axial portion of the tube within a cylindrical graphite insert; nesting the cylindrical graphite insert within a cylindrical sheath; constraining axial motion of the insert; performing laser scanning to the assembly inlet portion; and performing additive manufacturing to the pitot tube assembly inlet portion.