Abstract: A door for a refrigerated appliance is provided which includes an outer metal panel having a generally rectangular front surface area lying generally in a first plane. Top, left, right and bottom side surface areas are formed as extensions from the front surface area, and are connected thereto via radiused bends to orient said side surface areas in planes approximately 90 degrees from the plane of the front surface area. The side areas are formed without seams or other discontinuations between any of the front or side surface areas. Flanges may extend from each of the top, left, right and bottom sides, the flanges being oriented generally in a plane approximately parallel to the plane of the front surface area. Adjacent flanges have overlapping areas which are secured together with metal fastening elements. The side surface areas may be joined at bends having radii in the range of 6-20 mm.