Abstract: An ultrathin gate dielectric having a graded dielectric constant and a method for forming the same are provided. The gate dielectric is believed to allow enhanced performance of semiconductor devices including transistors and dual-gate memory cells. A thin nitrogen-containing oxide, preferably having a thickness of less than about 10 angstroms, is formed on a semiconductor substrate. A silicon nitride layer having a thickness of less than about 30 angstroms may be formed over the nitrogen-containing oxide. The oxide and nitride layers are annealed in ammonia and nitrous oxide ambients, and the nitride layer thickness is reduced using a flowing-gas etch process. The resulting two-layer gate dielectric is believed to provide increased capacitance as compared to a silicon dioxide dielectric while maintaining favorable interface properties with the underlying substrate. In an alternative embodiment, a different high dielectric constant material is substituted for the silicon nitride.

Abstract: A transistor is formed in an active area having a segmented gate structure. The segmented gate structure advantageously provides for dynamic control of a channel region formed within the transistor. Lightly doped source and drain (LDD) regions are formed aligned to a gate electrode. After forming an insulating layer adjacent the exposed surfaces of the gate electrode, conductive spacers are formed disposed overlying the LDD regions. These spacers are electrically isolated from the gate electrode by the insulating layer. Heavily doped source and drain (S/D) regions are formed which are aligned to the spacers and make electrical contact, for example through a salicide process, supplied to the conductive spacer, the gate electrode, and the S/D regions. The described structure advantageously supplies dynamic control of the channel region through dynamic, independent control of the LDD portions of the S/D regions.

Abstract: A photolithographic system including a light filter that varies light intensity according to measured dimensional data that characterizes a lens error is disclosed. The light filter compensates for the lens error by reducing the light intensity of the image pattern as the lens error increases. In this manner, when the lens error causes focusing variations that result in enlarged portions of the image pattern, the light filter reduces the light intensity transmitted to the enlarged portions of the image pattern. This, in turn, reduces the rate in which regions of the photoresist layer beneath the enlarged portions of the image pattern are rendered soluble to a subsequent developer. As a result, after the photoresist layer is developed, linewidth variations that otherwise result from the lens error are reduced due to the light filter.

Abstract: A method is presented for forming a transistor wherein polysilicon is preferably deposited upon a dielectric-covered substrate to form a sacrificial polysilicon layer. The sacrificial polysilicon layer may then be reduced to a desired thickness. Thickness reduction of the sacrificial polysilicon layer is preferably undertaken by oxidizing a portion of the sacrificial polysilicon layer and then etching the oxidized portion. As an option, the sacrificial polysilicon layer may be heated such that it is recrystallized. The sacrificial polysilicon layer is preferably annealed in a nitrogen-bearing ambient such that it is converted to a gate dielectric layer that includes nitride. Polysilicon may be deposited upon the gate dielectric layer, and select portions of the polysilicon may be removed to form a gate conductor. LDD and source/drain areas may be formed adjacent to the gate conductor.

Abstract: A process is disclosed for fabricating a transistor having a channel length that is smaller than lengths resolvable using common photolithography techniques. A gate oxide layer is formed over a lightly doped semiconductor substrate. A gate conductor layer is then deposited over the gate oxide layer. The upper surface of the gate conductor layer includes a future conductor area laterally bounded by a spaced pair of target areas, wherein the lateral distance between the spaced pair of target areas is preferably chosen at the photolithography threshold. Nitrogen is implanted into the spaced pair of target areas to form a spaced pair of nitrogen bearing regions within the gate conductor layer, thereby defining a nitrogen free region in the gate conductor layer. A thermal anneal reduces the width of the nitrogen free region. A variable thickness oxide layer is then grown over the entire semiconductor topography and anisotropically etched to form an oxide mask over the reduced-width nitrogen free region.

Abstract: Boron forming a deep P+ layer within a semiconductor substrate upwardly diffuses during subsequent heat treatment operations such as annealing. A method for retarding this upward diffusion of boron includes implanting nitrogen to form a nitrogen barrier layer near the upper boundary of the P+ layer and well below transistor source/drain regions. One embodiment includes a lightly doped epitaxial layer formed upon an underlying P+ substrate. In another embodiment, a deep boron implant forms a P+ layer within a P− substrate, and affords many of the advantages of an epitaxial layer without actually requiring such an epitaxial layer. The nitrogen implant is performed at a preferred energy of 1-3 MeV to form the implanted nitrogen barrier layer at a depth in the range of 1-5 microns. Oxygen may also be implanted to form a diffusion barrier layer to retard the upward diffusion of arsenic or phosphorus forming a deep N+ layer.

Abstract: A detached drain transistor including a semiconductor substrate, a source impurity distribution, a drain impurity distribution, a gate dielectric, and a conductive gate. The source impurity distribution is substantially contained within a source region of the semiconductor substrate. The drain impurity distribution is substantially contained within a detached drain region of the semiconductor substrate. The gate dielectric is formed on an upper surface of the semiconductor substrate. The conductive gate is formed on the gate dielectric and laterally disposed over a channel region of the semiconductor substrate. The channel region extends laterally between the source region of the semiconductor substrate and the detached drain region. The channel boundary of the detached drain region is laterally displaced from a first sidewall of the conductive gate by a detached displacement. Preferably, the gate dielectric is a thermal oxide having a thickness of approximately 20 to 200 angstroms.

Abstract: The present invention advantageously provides a test structure and method for using electrical measurements to determine the overlay between successive layers of conductors lithographically patterned upon a semiconductor topography. According to an embodiment, a test structure is provided which includes first, second, and third conductive structures having first, second, and third corner regions, respectively. Alternatively, the conductive structures may include only a single conductive structure having three corner regions. Each corner region is bounded by a pair of outer lateral edges configured substantially perpendicular to one another. First, second, and third conductors are operably coupled to the first, second, and third corner regions, respectively, such that overlapping areas of the conductors arranged directly above the corner regions are substantially rectangular in shape. The layout design for the test structure specifies the targeted dimensions, x and y, of each overlapping area.

Abstract: A diffusion-retarding barrier region is incorporated into the gate electrode to reduce the downward diffusion of dopant toward the gate dielectric. The barrier region is a nitrogen-containing diffusion retarding barrier region formed between two separately formed layers of polysilicon. The upper layer of polysilicon is doped more heavily than the lower layer of polysilicon, and the barrier region serves to keep most of the dopant within the upper layer of polysilicon, and yet may allow some of the dopant to diffuse into the lower layer of polysilicon. The barrier region may be formed, for example, by annealing the first polysilicon layer in an nitrogen-containing ambient to form a nitrided layer at the top surface of the first polysilicon layer. The barrier region may alternatively be formed by depositing a nitrogen-containing layer, such as a silicon nitride or titanium nitride layer, on the top surface of the first polysilicon layer.

Abstract: A dielectric material is provided having air gaps purposely formed within the dielectric. The dielectric is deposited, and air gaps formed, between respective interconnect lines. The geometries between interconnect lines is purposely controlled to achieve a large aspect ratio necessary to produce air gaps during CVD of the dielectric. Air gaps exist between interconnects to reduce the line-to-line capacitance, and thereby reduce the propagation delay associated with closely spaced interconnects.

Abstract: A method of making an IGFET using solid phase diffusion is disclosed. The method includes providing a device region in a semiconductor substrate, forming a gate insulator on the device region, forming a gate on the gate insulator, forming an insulating layer over the gate and the device region, forming a heavily doped diffusion source layer over the insulating layer, and driving a dopant from the diffusion source layer through the insulating layer into the gate and the device region by solid phase diffusion, thereby heavily doping the gate and forming a heavily doped source and drain in the device region. Preferably, the gate and diffusion source layer are polysilicon, the gate insulator and insulating layer are silicon dioxide, the dopant is boron or boron species, and the dopant provides essentially all P-type doping for the gate, source and drain, thereby providing shallow channel junctions and reducing or eliminating boron penetration from the gate into the substrate.

Abstract: A method for fabricating an integrated circuit is presented wherein a semiconductor substrate is provided having a dielectric layer formed on its upper surface. A groove is formed in the dielectric layer that extends from the upper surface of the semiconductor substrate to the upper surface of the dielectric layer. A silicon epitaxial layer is then grown within the groove. Barrier atoms are incorporated into the silicon epitaxial layer concurrently with the epitaxial growth process.

Abstract: An isolation technique is provided for improving the overall planarity of isolation regions relative to adjacent active area silicon mesas. The isolation process results in a trench formed in field regions immediately adjacent the active regions. The trench, however, does not extend entirely across the field region. By preventing large area trenches, substantial dielectric fill material and the problems of subsequent planarization of that fill material is avoided. Accordingly, the present isolation technique does not require conventional fill dielectric normally associated with a shallow trench process. While it achieves the advantages of forming silicon mesas, the present process avoids having to rework dielectric surfaces in large area field regions using conventional sacrificial etchback, block masking and chemical-mechanical polishing. The improved isolation technique hereof utilizes trenches of minimal width etched into the silicon substrate at the periphery of field regions, leaving a field mesa.

Abstract: A diffusion-retarding barrier region is incorporated into the gate electrode to reduce the downward diffusion of dopant toward the gate dielectric. The barrier region is a nitrogen-containing diffusion retarding barrier region formed between two separately formed layers of polysilicon. The upper layer of polysilicon is doped more heavily than the lower layer of polysilicon, and the barrier region serves to keep most of the dopant within the upper layer of polysilicon, and yet may allow some of the dopant to diffuse into the lower layer of polysilicon. The barrier region may be formed, for example, by annealing the first polysilicon layer in an nitrogen-containing ambient to form a nitrided layer at the top surface of the first polysilicon layer. The barrier region may alternatively be formed by depositing a nitrogen-containing layer, such as a silicon nitride or titanium nitride layer, on the top surface of the first polysilicon layer.

Abstract: A method for forming a multilevel interconnect structure having a globally planarized upper surface. Dielectrics are deposited upon a semiconductor to minimize pre-existing disparities in topographical height and to create an upper surface topography having a polish rate greater than that of lower regions. Subsequent chemical mechanical polishing produces a substantially planar surface.

Abstract: A method of forming a transistor includes forming a source/drain implant in the initial processing stages just after the formation of the isolation and active regions on the substrate. A uniform nitride layer is formed over the surface of the substrate on top of a dielectric layer. A silicide metal is then deposited and reacted with the underlying silicon to form a salicide over the source and drain regions. A second dielectric layer is then formed on top of the salicide and is formed to be selective relative to the nitride layer. Thereafter, the nitride layer is removed and a final gate dielectric is then formed. Finally, a metal gate conductor is formed on top of the gate dielectric. The metal gate conductor is formed only after all annealing steps are performed to prevent the metal from spiking through the gate dielectric thereby ruining the device.

Abstract: A method of making an IGFET using solid phase diffusion is disclosed. The method includes providing a device region in a semiconductor substrate, forming a gate insulator on the device region, forming a gate on the gate insulator, forming an insulating layer over the gate and the device region, forming a heavily doped diffusion source layer over the insulating layer, and driving a dopant from the diffusion source layer through the insulating layer into the gate and the device region by solid phase diffusion, thereby heavily doping the gate and forming a heavily doped source and drain in the device region. Preferably, the gate and diffusion source layer are polysilicon, the gate insulator and insulating layer are silicon dioxide, the dopant is boron or boron species, and the dopant provides essentially all P-type doping for the gate, source and drain, thereby providing shallow channel junctions and reducing or eliminating boron penetration from the gate into the substrate.

Abstract: A semiconductor fabrication process in which enhanced salicidation and reliability is achieved by implanting a silicon bearing species and a nitrogen bearing species into the source/drain regions and polysilicon regions of an integrated circuit transistor prior to the silicide formation sequence. A gate dielectric is formed on an upper surface of a semiconductor substrate. The substrate includes an active region that is laterally disposed between a pair of isolation structures. The active region includes a channel region that is laterally disposed between a pair of source/drain regions. A conductive gate structure is formed on the upper surface of the semiconductor substrate aligned over the channel region A silicon bearing species is then implanted or otherwise introduced into the conductive gate structure and into the source/drain regions to form amorphous silicon rich regions proximal to respective upper surfaces of the source/drain regions and the conductive gate structure.

Abstract: A transistor is provided and formed using self-aligned low-resistance source and drain regions within a metal-oxide semiconductor (MOS) process. The gate of the transistor may also be formed from a low-resistance material such as a metal. The transistor channel is located in a polysilicon layer arranged over a dielectric layer on a semiconductor substrate. To fabricate the transistor, an isolating dielectric, polysilicon layer, and protective dielectric layer are deposited over a semiconductor substrate. Source/drain trenches are formed in the protective dielectric and polysilicon layers and subsequently filled with sacrificial dielectrics. The protective dielectric lying between these sacrificial dielectrics is removed, and replaced with sidewall spacers, a gate dielectric, and a gate conductor which may be formed from a low-resistance metal. The sacrificial dielectrics are subsequently removed and replaced with source/drain regions which may be formed from a low-resistance metal.

Abstract: A transistor fabrication process is provided which derives a benefit from having barrier atoms incorporated in a lateral area under a gate oxide of the transistor in close proximity to the drain. To form the transistor, a gate oxide layer is first grown across a silicon-based substrate. A polysilicon layer is then deposited across the gate oxide layer. Portions of the polysilicon layer and the oxide layer are removed to form a gate conductor and gate oxide, thereby exposing source-side and drain-side junctions within the substrate. An LDD implant is performed to lightly dope the source-side and drain-side junctions. An etch stop material may be formed upon opposed sidewall surfaces of the gate conductor, the upper surface of the gate conductor, and the source-side and drain-side junctions. Spacers may then be formed laterally adjacent the etch stop material located upon sidewall surfaces of the gate conductor.