Abstract: Prelithiation methods and fast charging lithium ion cell are provided, which combine high energy density and high power density. Several structural and chemical modifications are disclosed to enable combination of features that achieve both goals simultaneously in fast charging cells having long cycling lifetime. The cells have anodes with high content of Si, Ge and/or Sn as principal anode material, and cathodes providing a relatively low C/A ratio, with the anodes being prelithiated to have a high lithium content, provided by a prelithiation algorithm. Disclosed algorithms determine lithium content achieved through prelithiation by optimizing the electrolyte to increase cycling lifetime, adjusting energy density with respect to other cell parameters, and possibly reducing the C/A ratio to maintain the required cycling lifetime.

Abstract: Prelithiation methods and fast charging lithium ion cell are provided, which combine high energy density and high power density. Several structural and chemical modifications are disclosed to enable combination of features that achieve both goals simultaneously in fast charging cells having long cycling lifetime. The cells have anodes with high content of Si, Ge and/or Sn as principal anode material, and cathodes providing a relatively low C/A ratio, with the anodes being prelithiated to have a high lithium content, provided by a prelithiation algorithm. Disclosed algorithms determine lithium content achieved through prelithiation by optimizing the electrolyte to increase cycling lifetime, adjusting energy density with respect to other cell parameters, and possibly reducing the C/A ratio to maintain the required cycling lifetime.

Abstract: Methods for forming three-layer thin-film battery (TFB) structures by sequential electrophoretic deposition (EPD) on a single conductive substrate. The TFBs may be two-dimensional or three-dimensional. The sequential EPD includes EPD of a first battery electrode followed by EPD of a porous separator on the first electrode and by EPD of a second battery electrode on the porous separator. In some embodiments of a Li or Li-ion TFB, the separator includes a Li ion conducting solid. In some embodiments of a Li or Li-ion TFB, the separator includes an inorganic porous solid rendered ionically conductive by impregnation with a liquid or polymer. In some embodiments, the TFBs are coated and sealed with an EPDd PEEK layer.

Abstract: An energy storage cell (20) including: an anode (40) formed of a molten alkali metal; an air cathode (60); and an electrolyte medium (50) located between the anode and cathode.

Abstract: Methods for forming three-layer thin-film battery (TFB) structures by sequential electrophoretic deposition (EPD) on a single conductive substrate. The TFBs may be two-dimensional or three-dimensional. The sequential EPD includes EPD of a first battery electrode followed by EPD of a porous separator on the first electrode and by EPD of a second battery electrode on the porous separator. In some embodiments of a Li or Li-ion TFB, the separator includes a Li ion conducting solid. In some embodiments of a Li or Li-ion TFB, the separator includes an inorganic porous solid rendered ionically conductive by impregnation with a liquid or polymer. In some embodiments, the TFBs are coated and sealed with an EPDd PEEK layer.

Abstract: Methods for forming three-layer thin-film battery (TFB) structures by sequential electrophoretic deposition (EPD) on a single conductive substrate. The TFBs may be two-dimensional or three-dimensional. The sequential EPD includes EPD of a first battery electrode followed by EPD of a porous separator on the first electrode and by EPD of a second battery electrode on the porous separator. In some embodiments of a Li or Li-ion TFB, the separator includes a Li ion conducting solid. In some embodiments of a Li or Li-ion TFB, the separator includes an inorganic porous solid rendered ionically conductive by impregnation with a liquid or polymer. In some embodiments, the TFBs are coated and sealed with an EPDd PEEK layer.

Abstract: An energy storage cell (20) including: an anode (40) formed of a molten alkali metal; an air cathode (60); and an electrolyte medium (50) located between the anode and cathode.

Abstract: A method, including placing a substrate of a battery in a bath consisting of a metal M chosen from a metal group consisting of Fe, Ni, Co, Cu, W, V, and Mn, an oxidant selected from an oxidant group consisting of oxygen and sulfur, and a polymer. The method also includes applying an electrical current so as to form on the substrate a metal M compound cathode having a nanoscale grain structure.