Patents by Inventor Hai-Ying Chen

Hai-Ying Chen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11857925
    Abstract: A catalyst article including a substrate with an inlet side and an outlet side, a first zone and a second zone, where the first zone includes a passive NOx adsorber (PNA), and an ammonia slip catalyst (ASC) comprising a platinum group metal on a support and a first SCR catalyst; where the second zone includes a catalyst selected from the group consisting of a diesel oxidation catalyst (DOC) and a diesel exotherm catalyst (DEC); and where the first zone is located upstream of the second zone. The first zone may include a bottom layer with a blend of: (1) the platinum group metal on a support and (2) the first SCR catalyst; and a top layer with a second SCR catalyst, the top layer located over the bottom layer.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: January 2, 2024
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Hai-Ying Chen, Joseph Fedeyko, Dongxia Liu, Jing Lu
  • Patent number: 11779913
    Abstract: The invention relates to a catalytic article comprising a substrate having an inlet and an outlet; a first coating comprising a blend of: (1) platinum on a support, and (2) a first SCR catalyst; and a second coating comprising a second SCR catalyst; wherein the support comprises at least one of a zeolite or a SiO2—Al2O3 mixed oxide. The platinum may be fixed on the support in solution.
    Type: Grant
    Filed: March 14, 2019
    Date of Patent: October 10, 2023
    Inventors: Hai-Ying Chen, Joseph Fedeyko, Neil Greenham, Matthew Harris, Jing Lu, Yannick Bidal
  • Patent number: 11712685
    Abstract: The invention relates to a catalytic article comprising a substrate having an inlet and an outlet; a first coating comprising a blend of: (1) platinum on a support, and (2) a first SCR catalyst comprising a Cu- and Mn-exchanged molecular sieve; and a second coating comprising a second SCR catalyst; wherein the support comprises at least one of a zeolite or a SiO2-Al2O3 mixed oxide. The platinum may be fixed on the support in solution.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: August 1, 2023
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Yannick Bidal, Hai-Ying Chen, Joseph Fedeyko, Neil Greenham, Matthew Harris, Jing Lu
  • Publication number: 20230191382
    Abstract: The present invention relates to a catalytic material for treating an exhaust gas produced by a natural gas engine, which catalytic material comprises a molecular sieve and a platinum group metal (PGM) supported on the molecular sieve, wherein the molecular sieve has a framework comprising silicon, oxygen, titanium and optionally germanium, and has a content of non-titanium heteroatom T-atoms of ? about 0.20 mol %, wherein the titanium is present in an amount of from 1 to 3 mol %. The present invention further relates to a catalyst article and to a compressed natural gas combustion and exhaust system.
    Type: Application
    Filed: December 19, 2022
    Publication date: June 22, 2023
    Inventors: Hai-Ying CHEN, Joseph FEDEYKO, Jacob GILMORE, Jing LU, Nicholas MCNAMARA
  • Publication number: 20230191374
    Abstract: The present invention relates to a catalytic material for treating an exhaust gas produced by a natural gas engine, which catalytic material comprises a molecular sieve and a platinum group metal (PGM) supported on the molecular sieve, wherein the molecular sieve has a framework comprising silicon, oxygen and germanium, and has a content of heteroatom T-atoms of ?about 0.20 mol %, wherein the germanium is present in an amount of from 15 to 20 mol %. The present invention further relates to a catalyst article and a compressed natural gas combustion and exhaust system.
    Type: Application
    Filed: December 19, 2022
    Publication date: June 22, 2023
    Inventors: Hai-Ying CHEN, Joseph FEDEYKO, Jacob GILMORE, Jing LU, Nicholas MCNAMARA
  • Publication number: 20230193805
    Abstract: The present invention relates to a compressed natural gas combustion and exhaust system comprising: (i) a natural gas combustion engine and (ii) an exhaust treatment system comprising an intake for receiving an exhaust gas from the combustion engine and a catalyst article arranged to receive and treat the exhaust gas, wherein the catalyst article comprises: a substrate having at least first and second coatings, the first coating comprising a palladium-containing alumina and/or a base-metal containing alumina and the second coating comprising a palladium-containing zeolite, wherein the first coating is arranged to contact the exhaust gas before the second coating; and, wherein the system is configured to selectively operate in: (a) a lean first mode in which sulphur is trapped on the first coating; and (b) a rich second mode whereby sulphur is released from the first coating. The present invention further relates to a method.
    Type: Application
    Filed: December 19, 2022
    Publication date: June 22, 2023
    Inventors: Hai-Ying CHEN, Joseph FEDEYKO, Jing LU, Arthur REINING, Agnes RAJ
  • Patent number: 11614013
    Abstract: A three-way catalyst article, and its use in an exhaust system for internal combustion engines, is disclosed. The catalyst article for treating exhaust gas comprising: a substrate comprising an inlet end and an outlet end with an axial length L; a first catalytic region comprising a first platinum group metal (PGM) component and a first oxygen storage capacity (OSC) material, wherein the first OSC material has a fresh specific surface area (SSA) of at least 10 m2/g; and wherein the first OSC material has an SSA difference of no more than 30 m2/g between the fresh first OSC material and the aged first OSC material.
    Type: Grant
    Filed: February 19, 2021
    Date of Patent: March 28, 2023
    Assignees: Johnson Matthey Public Limited Company, Johnson Matthey (Shanghai) Chemicals Limited
    Inventors: Hai-Ying Chen, Hongyu Ji, Dongsheng Qiao, Eric Tyo, Takashi Yamada, Xiang Zheng
  • Publication number: 20230018328
    Abstract: A method of manufacturing a catalyst article, the method comprising: providing an anionic complex comprising a PGM and a carboxylate ion; providing a support material; applying the anionic complex to the support material to form a loaded support material; disposing the loaded support material on a substrate; and heating the loaded support material to form nanoparticles of the PGM on the support material.
    Type: Application
    Filed: July 11, 2022
    Publication date: January 19, 2023
    Inventors: Jochem Alex BLUM, Hsiao-Lan CHANG, Hai-Ying CHEN, Nicola COLLIS, Jennifer Marion GABRIELSSON, Gemma Louisa MOXHAM, Nicoleta MURESAN, Dongsheng QIAO, Emma SCHOFIELD, David THOMPSETT, Yaping WAN
  • Publication number: 20230001353
    Abstract: A method of converting nitrogen oxides in a gas to nitrogen by contacting the nitrogen oxides with a nitrogenous reducing agent in the presence of a zeolite catalyst containing at least one transition metal, wherein the zeolite is a small pore zeolite containing a maximum ring size of eight tetrahedral atoms, wherein the at least one transition metal is selected from the group consisting of Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Jr and Pt.
    Type: Application
    Filed: September 12, 2022
    Publication date: January 5, 2023
    Inventors: Paul Joseph ANDERSEN, John Leonello CASCI, Hai-Ying CHEN, Jillian Elaine COLLIER, Joseph Michael FEDEYKO, Rodney Kok Shin FOO, Raj Rao RAJARAM
  • Patent number: 11478748
    Abstract: A method of converting nitrogen oxides in a gas to nitrogen by contacting the nitrogen oxides with a nitrogenous reducing agent in the presence of a zeolite catalyst containing at least one transition metal, wherein the zeolite is a small pore zeolite containing a maximum ring size of eight tetrahedral atoms, wherein the at least one transition metal is selected from the group consisting of Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir and Pt.
    Type: Grant
    Filed: May 29, 2018
    Date of Patent: October 25, 2022
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Joseph Michael Fedeyko, Rodney Kok Shin Foo, Paul Joseph Andersen, Jillian Elaine Collier, John Leonello Casci, Hai-Ying Chen, Raj Rao Rajaram
  • Patent number: 11452996
    Abstract: Provided are a novel synthesis technique for producing pure phase aluminosilicate zeolite and a catalyst comprising the phase pure zeolite in combination with a metal, and methods of using the same. The pure phase aluminosilicate zeolite can be selected from those having an ITW framework and a silica to alumina ratio of less than about 140 or, an STW framework and a silica to alumina ratio less than about 100.
    Type: Grant
    Filed: April 19, 2021
    Date of Patent: September 27, 2022
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Hai-Ying Chen, Joseph Fedeyko, Raul Lobo, Trong Pham
  • Publication number: 20220241762
    Abstract: Provided are a novel form of AFX zeolite, a novel synthesis technique for producing pure phase small pore zeolites, a novel synthesis method for producing a zeolite with an increased Al pair content, a catalyst comprising the AFX zeolite in combination with a metal, and methods of using the same.
    Type: Application
    Filed: April 25, 2022
    Publication date: August 4, 2022
    Inventors: Hai-Ying CHEN, Joseph FEDEYKO, Raul Lobo, Nicholas MCNAMARA, Trong PHAM
  • Patent number: 11351526
    Abstract: Provided are a novel form of AFX zeolite, a novel synthesis technique for producing pure phase small pore zeolites, a novel synthesis method for producing a zeolite with an increased Al pair content, a catalyst comprising the AFX zeolite in combination with a metal, and methods of using the same.
    Type: Grant
    Filed: August 4, 2020
    Date of Patent: June 7, 2022
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Hai-Ying Chen, Joseph Fedeyko, Raul Francisco Lobo, Nicholas McNamara, Trong Pham
  • Patent number: 11278874
    Abstract: A process for the preparation of an extra-framework metal-containing aluminosilicate zeolite involves the steps of: (a) forming a reactant mixture A comprising (i) an aqueous slurry of an aluminosilicate zeolite in a H+-form, and (ii) a metal containing compound or free metal, wherein the mixture does not comprise ammonia, ammonium hydroxide or an ammonium salt, and (b) reacting the metal containing compound or free metal with the aluminosilicate zeolite in a H+-form in reactant mixture A and forming a product mixture B, a reaction mixture comprising the extra-framework metal-containing aluminosilicate zeolite. The metal comprises one or more of copper, iron, manganese, nickel and palladium. The step of reacting the metal with the aluminosilicate zeolite in a H+-form is performed in a single exchange. The extra-framework metal-containing aluminosilicate zeolite can then be used directly in forming a washcoat that can be applied to a support.
    Type: Grant
    Filed: November 28, 2019
    Date of Patent: March 22, 2022
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Scott Cauffman, Hai-Ying Chen, Joseph Fedeyko, Duncan Winterborn
  • Patent number: 11266981
    Abstract: A transition-metal-CHA molecular sieve catalyst and mixed-template synthesis procedure are disclosed.
    Type: Grant
    Filed: December 2, 2014
    Date of Patent: March 8, 2022
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Alejandra Rivas-Cardona, Joseph Michael Fedeyko, Hai-Ying Chen, Raul Francisco Lobo, Eric Burkholder, Qingling Liu
  • Patent number: 11207666
    Abstract: A transition-metal-CHA molecular sieve catalyst and mixed-template synthesis procedure are disclosed.
    Type: Grant
    Filed: December 2, 2014
    Date of Patent: December 28, 2021
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Alejandra Rivas-Cardona, Joseph Michael Fedeyko, Hai-Ying Chen
  • Patent number: 11192096
    Abstract: Provided are a novel form of AEI zeolite, a novel synthesis technique for producing pure phase AEI zeolite, a catalyst comprising the AEI zeolite in combination with a metal, and methods of using the same. The AEI aluminosilicate zeolite has a cuboid morphology and a silica-to-alumina ratio of 20 to 50.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: December 7, 2021
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Hai-Ying Chen, Joseph Fedeyko, Raul Francisco Lobo, Trong Dinh Pham, Sanyuan Yang
  • Patent number: 11185854
    Abstract: A cold start catalyst is disclosed. The cold start catalyst is effective to adsorb NOx and hydrocarbons (HC) at or below a low temperature and to covert and release the adsorbed NOx and HC at temperatures above the low temperature. The cold start catalyst comprises a molecular sieve catalyst and a supported platinum group metal catalyst. The molecular sieve catalyst consists essentially of a noble metal and a molecular sieve. The supported platinum group metal catalyst comprises one or more platinum group metals and one or more inorganic oxide carriers. The invention also includes an exhaust system comprising the cold start catalyst, and a method for treating exhaust gas from an internal combustion engine utilizing the cold start catalyst.
    Type: Grant
    Filed: December 8, 2014
    Date of Patent: November 30, 2021
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Raj Rao Rajaram, Hai-Ying Chen, Dongxia Liu
  • Patent number: 11141697
    Abstract: A three-way catalyst article is provided for the treatment of exhaust gas from a positive ignition engine, the catalyst article comprising: a substrate having a first layer provided thereon, wherein a second layer is provided on the first layer, wherein the first layer comprises a first metal and a first alumina, and wherein the second layer comprises a second metal and a second alumina, wherein either (i) the first metal is Pd and the second metal is Rh; or (ii) the first metal is Rh and the second metal is Pd; and wherein at least one of the first and second aluminas comprises theta alumina.
    Type: Grant
    Filed: May 1, 2020
    Date of Patent: October 12, 2021
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Hai-Ying Chen, Eric Tyo
  • Publication number: 20210299643
    Abstract: The invention relates to a catalytic article comprising a substrate having an inlet and an outlet; a first coating comprising a blend of: (1) platinum on a support, and (2) a first SCR catalyst comprising a Cu- and Mn-exchanged molecular sieve; and a second coating comprising a second SCR catalyst; wherein the support comprises at least one of a zeolite or a SiO2-Al2O3 mixed oxide. The platinum may be fixed on the support in solution.
    Type: Application
    Filed: March 25, 2021
    Publication date: September 30, 2021
    Inventors: Yannick BIDAL, Hai-Ying CHEN, Joseph FEDEYKO, Neil GREENHAM, Matthew HARRIS, Jing LU