Abstract: Various examples of methods and apparatuses are provided for a hybrid composite gear. The hybrid composite gear includes a continuous fiber thermoplastic composite material co-molded onto a periphery of a neat thermoplastic or discontinuous fiber thermoplastic gear.

Abstract: Fastening devices are described. In one example, the fastening devices can be used for a landing string buoyancy solution. The landing string hardware includes a stop collar to be fitted and secured around a drill pipe and stop collar hardware to secure the stop collar together around the drill pipe. The stop collar can be secured at one end of a number of buoyancy modules placed along a longitudinal length of the drill pipe to hold them into place along the drill pipe. The stop collar can be formed from long fiber thermoplastic using extrusion-compression molding. The stop collar hardware includes a bolt having an external thread formed from long fiber thermoplastic and a nut having an internal thread formed from long fiber thermoplastic. Both the stop collar and the stop collar hardware are tested for suitability for the application of holding the buoyancy modules in place under operating conditions.

Abstract: In some embodiments, a shelter includes an impact-resistant panel having an energy-absorbing core positioned between two outer layers, wherein the energy-absorbing core includes a syntactic foam material that has a plurality of hollow microspheres compounded with a polymeric resin.

Abstract: Various examples of methods and apparatuses are provided for a hybrid composite gear. The hybrid composite gear includes a continuous fiber thermoplastic composite material co-molded onto a periphery of a neat thermoplastic or discontinuous fiber thermoplastic gear.

Abstract: Aeroshells and methods for manufacturing aeroshells are provided. In this regard, a representative aeroshell for a missile formed of a long fiber thermoplastic composite exhibits a wall thickness of no greater than approximately 0.070?.

Abstract: Fastening devices are described. In one example, the fastening devices can be used for a landing string buoyancy solution. The landing string hardware includes a stop collar to be fitted and secured around a drill pipe and stop collar hardware to secure the stop collar together around the drill pipe. The stop collar can be secured at one end of a number of buoyancy modules placed along a longitudinal length of the drill pipe to hold them into place along the drill pipe. The stop collar can be formed from long fiber thermoplastic using extrusion-compression molding. The stop collar hardware includes a bolt having an external thread formed from long fiber thermoplastic and a nut having an internal thread formed from long fiber thermoplastic. Both the stop collar and the stop collar hardware are tested for suitability for the application of holding the buoyancy modules in place under operating conditions.

Abstract: In some embodiments, a protective helmet includes an outer shell including a sun visor, the outer shell comprising an outer surface having a plurality of non-parallel facets.

Abstract: Aeroshells and methods for manufacturing aeroshells are provided. In this regard, a representative aeroshell for a missile formed of a long fiber thermoplastic composite exhibits a wall thickness of no greater than approximately 0.070?.

Abstract: In some embodiments, a shelter includes an impact-resistant panel having an energy-absorbing core positioned between two outer layers, wherein the energy-absorbing core includes a syntactic foam material that has a plurality of hollow microspheres compounded with a polymeric resin.

Abstract: Aeroshells and methods for manufacturing aeroshells are provided. In this regard, a representative aeroshell for a missile formed of a long fiber thermoplastic composite exhibits a wall thickness of no greater than approximately 0.070?.

Abstract: Baseplates and methods of manufacture are provided. In this regard, a representative baseplate is operative to mount a missile aeroshell, the baseplate being formed of a long fiber thermoplastic composite and exhibiting a wall thickness of no greater than approximately 0.070?.