Abstract: A small-size axial powder feeding inner hole plasma spraying gun comprises a nozzle with one end fixed on one side of a front gun body through a nozzle gland and the other end extending to the other side of the front gun body; an insulator arranged between the front gun body and a rear gun body; a powder feeding frame fixedly connected to the rear gun body internally provided with a powder inlet channel, a cathode seat of a cathode being connected to the powder feeding joint, a cathode head extending into a spray hole channel of the nozzle, and an annular cavity being formed between the cathode head and an inner wall of the spray hole channel; an air inlet channel arranged on the front gun body and communicated with the annular cavity; and a cooling channel with an interior introduced with cooling water.

Abstract: The disclosure discloses a preparation method of a composite coating for a resin matrix composite, comprising the following steps: preparing ceramic-resin composite powders which comprise Al2O3 ceramic, a thermosetting resin and a curing agent and are semi-thermosetting resin powders; and respectively spraying pure Al2O3 ceramic powders and the composite powders on the surface of the resin matrix composite by supersonic atmospheric plasma spraying to form a ceramic-resin composite coating, wherein the pure Al2O3 ceramic powders are fed into jet flow in a manner of feeding powder inside a spray gun, and the composite powders are fed into jet flow in a manner of feeding powder outside the spray gun. Correspondingly, the disclosure also provides a preparation device of a composite coating for a resin matrix composite.

Abstract: Disclosed are a testing device and a testing method for adhesive strength of an inner hole coating. A pull rod of the testing device for the adhesive strength of the inner hole coating may apply an axial tension to the inner hole coating via a guide ring and an assisting assembly, and may also apply radial pressure to the inner hole coating via a tapered surface and the assisting assembly. And the press rod may apply a radial tension to the inner hole coating via the pull hook and the assisting assembly. The testing method for the adhesive strength of the inner hole coating adopts the above-mentioned testing device for adhesive strength of an inner hole coating, a tensile adhesive strength test and a shear adhesive strength test may be performed on a same device.

Abstract: Provided is a nickel-based composite coating, method for producing the same and use thereof. A powder mixture is coated on the surface of a substrate to obtain a nickel-based composite coating, wherein the powder mixture comprises nickel-chromium-boron-silicon powders and barium titanate powders. The barium titanate powders are added to the nickel-based powders as a second phase to form BaTiO3—NiCrBSi metal-based ceramic composite coating. The nickel-based barium titanate composite coating has an excellent damping shock absorbing performance and gives the substrate strength as well. Comparing with the conventional coating materials, the coating obtained by the present disclosure through plasma cladding technique not only bonds with the substrate in a metallurgic way, but also has a small heat affected zone, specifically, an excellent damping shock absorbing performance.

Abstract: A connecting device is configured to connect a spray gun and a spray device. The connecting device includes a balance adjusting assembly, a rotation radius adjusting assembly, a driving assembly and a docking assembly. The balance adjusting assembly includes a fixing plate and a slide block configured to slide in a dovetail groove of the fixing plate. The rotation radius adjusting assembly includes a slide seat slidably connected with the balance adjusting assembly. The driving assembly includes a screw assembly configured to drive the slide block and the slide seat to move synchronously toward or away from each other. The docking assembly is detachably connected with the rotation radius adjusting assembly and connected to the spray gun.

Abstract: Disclosed are a testing device and a testing method for adhesive strength of an inner hole coating. A pull rod of the testing device for the adhesive strength of the inner hole coating may apply an axial tension to the inner hole coating via a guide ring and an assisting assembly, and may also apply radial pressure to the inner hole coating via a tapered surface and the assisting assembly. And the press rod may apply a radial tension to the inner hole coating via the pull hook and the assisting assembly. The testing method for the adhesive strength of the inner hole coating adopts the above-mentioned testing device for adhesive strength of an inner hole coating, a tensile adhesive strength test and a shear adhesive strength test may be performed on a same device.

Abstract: The present disclosure relates to a novel high-performance repairable sliding plate of a pantograph of an electric locomotive and a manufacturing method thereof. The sliding plate includes a monometallic substrate and a conductive, wear-resistant, anticorrosion and self-lubricating coating integrated with the substrate. The coating is formed by plasma spraying Cu—TiO2 core-shell composite powder on the monometallic substrate directly, and includes the following components by mass percent: 60-70% of Ti4O7, 15-25% of Cu, 10-15% of TixO(2x?1) and 5-10% of TiO2, where 5?x?10. The multifunctional composite coating is the working layer of the sliding plate of the present disclosure, and the damage of the coating can be repaired by plasma spraying with the composite powder, thereby recovering dimensional accuracy and service performance.

Abstract: Provided are a system and process for remanufacturing a waste cylinder assembly of an aircraft piston engine. The spraying apparatus includes a first power mechanism, a spray gun assembly and a second power mechanism. The first power mechanism drives the cylinder assembly to move in a horizontal direction and a vertical direction. The second power mechanism drives the spray gun assembly to rotate around a center of the blind hole and ensures that prepared coatings can be evenly distributed along an inner wall of the blind hole. A nozzle end of the spray gun extends into the blind hole, and the spray gun is adjustable relative to the center of the blind hole. A spraying distance is not fixed so as to change the spraying distance. Powder can be fully melted.

Abstract: Provided are a quickly installed connecting device and an internal plasma spraying system. The connecting device is configured to connect a spray gun and a spray device. The connecting device includes a balance adjusting assembly, a rotation radius adjusting assembly, a driving assembly and a docking assembly. The balance adjusting assembly includes a fixing plate and a slide block configured to slide in a dovetail groove of the fixing plate. The rotation radius adjusting assembly includes a slide seat slideably connected with the balance adjusting assembly. The driving assembly includes a screw assembly configured to drive the slide block and the slide seat to move synchronously toward or away from each other. The docking assembly is detachably connected with the rotation radius adjusting assembly and connected to the spray gun.

Abstract: A device for performing strengthening treatment on a tooth root of a gear, a punch driver, a tooth root strengthening treatment device and a punch moving device are provided according to the present application. The device for performing the strengthening treatment on the tooth root of the gear according to the present application can impact a tooth root of a gear to be processed continuously under the action of the punch driver, and has a high efficiency while having a stable effect. The device in the present application is not limited by a complicated geometrical shape and a narrow space of the tooth root. Thus, it may be known that the devices according to the present application can address the issue of a low efficiency and poor effect in a current shot peening technique during performing the strengthening treatment on the tooth root.

Abstract: Provided is a nickel-based composite coating, method for producing the same and use thereof. A powder mixture is coated on the surface of a substrate to obtain a nickel-based composite coating, wherein the powder mixture comprises nickel-chromium-boron-silicon powders and barium titanate powders. The barium titanate powders are added to the nickel-based powders as a second phase to form BaTiO3—NiCrBSi metal-based ceramic composite coating. The nickel-based barium titanate composite coating has an excellent damping shock absorbing performance and gives the substrate strength as well. Comparing with the conventional coating materials, the coating obtained by the present disclosure through plasma cladding technique not only bonds with the substrate in a metallurgic way, but also has a small heat affected zone, specifically, an excellent damping shock absorbing performance.

Abstract: Embodiments of the present disclosure provide a crack sensing tag including a dielectric substrate, a tag chip, an antenna and a metal patch. The tag chip and the antenna are respectively attached to an upper surface of the dielectric substrate, the tag chip is connected with the antenna, the metal patch is attached to a lower surface of the dielectric substrate, and the antenna is connected with the metal patch. The crack sensing tag may be removed without breaking its geometry after a monitoring cycle for the next surface crack monitoring, as the occurrence of cracks is monitored. The monitoring region is a coverage region of the crack sensing tag, which is complementary to a coupling tag, enabling the further enlarging of the crack sensing region to monitor the metal member to be tested in all dimensions. The crack sensing tag identifies crack depth variations up to millimeter accuracy.

Abstract: Embodiments of the present disclosure provide a flexible UHF RFID anti-metal tag including a tag chip, an antenna layer, a substrate layer and a metal base layer sequentially attached from top to bottom. The substrate layer includes a first and a second dielectric layer being sequentially attached from top to bottom. The first dielectric layer is attached to the antenna layer, and the second dielectric layer is attached to the metal base layer. A metal member to be labeled and the metal base layer jointly eliminate the interference of the metal on an equivalent circuit of the antenna. The substrate layer uses a polymer material as the first dielectric layer, and a support flexible material with the lower cost, such as the foam dielectric layer, is used as the second dielectric layer, which saves cost while ensuring sufficient flexibility of the substrate layer.

Abstract: An impeller high-precision static performance simulation device, a testing machine, and an impeller performance simulation testing method are provided. In the device, a centrifugal force acting on a blade is simulated by an upper clamper, a lower clamper and a tension sensor. In the process of carrying out a simulation test to the performance of the impeller, a centrifugal force effect of an air compressor impeller is simulated by a static pulling force, to accurately simulate and evaluate the service condition of the impeller under the action of a high-precision static force.

Abstract: The present disclosure relates to a novel high-performance repairable sliding plate of a pantograph of an electric locomotive and a manufacturing method thereof. The sliding plate includes a monometallic substrate and a conductive, wear-resistant, anticorrosion and self-lubricating coating integrated with the substrate. The coating is formed by plasma spraying Cu—TiO2 core-shell composite powder on the monometallic substrate directly, and includes the following components by mass percent: 60-70% of Ti4O7, 15-25% of Cu, 10-15% of TixO2x-1 and 5-10% of TiO2, where 5?x?10. The multifunctional composite coating is the working layer of the sliding plate of the present disclosure, and the damage of the coating can be repaired by plasma spraying with the composite powder, thereby recovering dimensional accuracy and service performance.

Abstract: Provided are a system and process for remanufacturing a waste cylinder assembly of an aircraft piston engine. The spraying apparatus includes a first power mechanism, a spray gun assembly and a second power mechanism. The first power mechanism drives the cylinder assembly to move in a horizontal direction and a vertical direction. The second power mechanism drives the spray gun assembly to rotate around a center of the blind hole and ensures that prepared coatings can be evenly distributed along an inner wall of the blind hole. A nozzle end of the spray gun extends into the blind hole, and the spray gun is adjustable relative to the center of the blind hole. A spraying distance is not fixed so as to change the spraying distance. Powder can be fully melted.

Abstract: A method and a structure for improving adhesion strength of a coating are provided. The method includes: step 1), preparing textured patterns, where at least one type of pattern is textured on a surface of a substrate using a laser process based on bionics; step 2), regulating a parameter, where a spraying process parameter is regulated based on a parameter of the textured patterns; and step 3), spraying a coating, where spraying is performed on the substrate obtained in step 1) using a supersonic plasma spraying method.

Abstract: Disclosed is an agglomerated TiN powder, the powder comprising spherical aggregates having particle diameters of 40 to 80 ?m and formed by the agglomeration of Ti and N having the atomic fractions of 72% and 28% respectively. Also provided is a TiN coating obtained using the powder. The three-strong-peak phase of the coating is a TiN phase, and also has partial TiO, TiO2, and Ti3O oxide phases; the coating has layered distribution of bright and dark phases, and the joint between the interior of the layered structure and the layer structure is provided with a small number of pores; the joint between the coating and a base has no microscopic defects such as cracks and is well jointed. The supersonic plasma-sprayed TiN coating achieves hardness as high as 1210HV0.1, thereby enhancing the wear resistance of the coating. The coating has good fracture toughness, thereby enhancing the fracture mechanical performance inside of the coating and extending the fatigue life of the coating.

Abstract: An impeller high-precision static performance simulation device, a testing machine, and an impeller performance simulation testing method are provided. In the device, a centrifugal force acting on a blade is simulated by an upper damper, a lower damper and a tension sensor. In the process of carrying out a simulation test to the performance of the impeller, a centrifugal force effect of an air compressor impeller is simulated by a static pulling force, to accurately simulate and evaluate the service condition of the impeller under the action of a high-precision static force.

Abstract: A device for performing strengthening treatment on a tooth root of a gear, a punch driver, a tooth root strengthening treatment device and a punch moving device are provided according to the present application. The device for performing the strengthening treatment on the tooth root of the gear according to the present application can impact a tooth root of a gear to be processed continuously under the action of the punch driver, and has a high efficiency while having a stable effect. The device in the present application is not limited by a complicated geometrical shape and a narrow space of the tooth root. Thus, it may be known that the devices according to the present application can address the issue of a low efficiency and poor effect in a current shot peening technique during performing the strengthening treatment on the tooth root.