Patents by Inventor Hajime Ota

Hajime Ota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9306147
    Abstract: The present invention relates to a method of producing a substrate, including the steps of preparing a substrate having a nickel layer formed on a copper layer through plating, subjecting the nickel layer to thermal treatment at 800-1000° C., and epitaxial-growing an intermediate layer on the nickel layer, after the step of subjecting the nickel layer to thermal treatment. According to the present invention, there can be provided a substrate that allows the orientation and flatness at the surface of a nickel layer to be improved, and a method of producing the substrate.
    Type: Grant
    Filed: June 15, 2010
    Date of Patent: April 5, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., TOYO KOHAN CO., LTD.
    Inventors: Hajime Ota, Masaya Konishi, Takashi Yamaguchi
  • Publication number: 20160086743
    Abstract: A three-dimensional network aluminum porous body which enables to produce an electrode continuously, an electrode using the aluminum porous body, and a method for producing the electrode is disclosed. A long sheet-shaped three-dimensional network aluminum porous body is provided to be used as a base material in a method for producing an electrode including at least winding off, a thickness adjustment step, a lead welding step, an active material filling step, a drying step, a compressing step, a cutting step and winding-up, wherein the three-dimensional network aluminum porous body has a tensile strength of 0.2 MPa or more and 5 MPa or less.
    Type: Application
    Filed: November 20, 2015
    Publication date: March 24, 2016
    Inventors: Akihisa HOSOE, Kazuki OKUNO, Hajime OTA, Koutarou KIMURA, Kengo GOTO, Junichi NISHIMURA, Hideaki SAKAIDA
  • Patent number: 9270073
    Abstract: It is an object of the present invention to provide a sheet-shaped three-dimensional network aluminum porous body for a current collector which is suitably used for electrodes for nonaqueous electrolyte batteries and electrodes for capacitors, an electrode and a capacitor each using the same. In such a three-dimensional network aluminum porous body for a current collector, the aluminum porous body has been made to have a compressive strength in a thickness direction of 0.2 MPa or more in order to efficiently fill an active material into the sheet-shaped three-dimensional network aluminum porous body.
    Type: Grant
    Filed: May 9, 2013
    Date of Patent: February 23, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Publication number: 20160049661
    Abstract: Provided are a three-dimensional net-like aluminum porous body in which the diameter of cells in the porous body is uneven in the thickness direction of the porous body; a current collector and an electrode each using the aluminum porous body; and methods for producing these members. The porous body is a three-dimensional net-like aluminum porous body in a sheet form, for a current collector, in which the diameter of cells in the porous body is uneven in the thickness direction of the porous body. When a cross section in the thickness direction of the three-dimensional net-like aluminum porous body is divided into three regions of a region 1, a region 2 and a region 3 in this order, the average cell diameter of the regions 1 and 3 is preferably different from the cell diameter of the region 2.
    Type: Application
    Filed: July 21, 2015
    Publication date: February 18, 2016
    Inventors: Nobuhiro OTA, Akihisa HOSOE, Masatoshi MAJIMA, Koji NITTA, Hajime OTA, Kazuki OKUNO, Koutaro KIMURA, Kengo GOTO, Junichi NISHIMURA
  • Patent number: 9263195
    Abstract: A three-dimensional network aluminum porous body which enables to produce an electrode continuously, an electrode using the aluminum porous body, and a method for producing the electrode. A long sheet-shaped three-dimensional network aluminum porous body is provided to be used as a base material in a method for producing an electrode including at least winding off, a thickness adjustment step, a lead welding step, an active material filling step, a drying step, a compressing step, a cutting step and winding-up, wherein the three-dimensional network aluminum porous body has a tensile strength of 0.2 MPa or more and 5 MPa or less.
    Type: Grant
    Filed: July 2, 2012
    Date of Patent: February 16, 2016
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Patent number: 9252505
    Abstract: An object is to obtain a stable electric connection resistance under a mild crimping condition. The present invention is a terminal connector 12 that includes a crimp portion 30 to be crimped to an electric wire. The crimp portion 30 includes a base material, an aluminum layer or an aluminum alloy layer a surface on the base material, and a hard layer on a surface of the aluminum layer or the aluminum alloy layer. The hard layer is harder than the base material. The present invention may be an electric wire with a terminal connector 10 that includes the above terminal connector 12 and a covered electric wire 40 that includes a core wire 42 made of aluminum or aluminum alloy. The crimp portion 30 of the terminal connector 12 is crimped to the core wire 42.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: February 2, 2016
    Assignees: AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Takuji Otsuka, Hiroki Hirai, Junichi Ono, Kingo Furukawa, Teruyoshi Munekata, Hajime Ota, Yoshihiro Nakai, Taichiro Nishikawa, Tetsuya Kuwabara, Yoshiyuki Takaki, Hiroyuki Kobayashi
  • Publication number: 20150330922
    Abstract: A sample composed of a nickel-based metal is immersed in a corrosive solution (aqueous solution containing an acid and sodium chloride). The sample that has been immersed in the corrosive solution is exposed to a flame of engine oil, and further heated. By immersing the sample in the particular corrosive solution, a Ni-enriched phase which is deficient in additional elements and in which the Ni concentration increases is formed in a surface layer region of the sample. By exposing the sample having the Ni-enriched phase to the flame of the engine oil, components in the engine oil are activated and brought into contact with the sample to form a low-melting point phase in the surface layer region of the sample. By heating the sample having the low-melting point phase to melt the low-melting point phase and resolidifying the low-melting point phase, particles and the like can be formed depending on the type of material of the sample.
    Type: Application
    Filed: November 4, 2013
    Publication date: November 19, 2015
    Inventors: Hajime OTA, Taichiro NISHIKAWA, Kazuo YAMAZAKI, Masao SAKUTA, Takeshi TOKUDA
  • Patent number: 9184435
    Abstract: The method for producing an electrode for an electrochemical element of the present invention includes a slurry filling step of filling a slurry containing an active material into continuous pores of an aluminum porous body having the continuous pores, and a slurry drying step of drying the slurry filled, and in this method, after the slurry drying step, an electrode for an electrochemical element is produced without undergoing a compressing step of compressing the aluminum porous body having the slurry filled therein and dried. In the electrode, a mixture containing an active material is filled into continuous pores of an aluminum porous body having the continuous pores, and porosity (%) of the aluminum porous body, the porosity being represented by the following equation, is 15 to 55%.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: November 10, 2015
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Publication number: 20150303000
    Abstract: By producing a positive electrode having a large capacity commensurate with the negative electrode capacity, a lithium ion capacitor having an increased capacity can be provided. A lithium ion capacitor includes a positive electrode including a positive electrode active material mainly composed of activated carbon and a positive electrode current collector, a negative electrode including a negative electrode active material capable of occluding and desorbing lithium ions and a negative electrode current collector, and a nonaqueous electrolyte containing a lithium salt, in which the positive electrode current collector is an aluminum porous body having a three-dimensional structure, the positive electrode active material is filled into the positive electrode current collector, and the negative electrode current collector is a metal foil or a metal porous body.
    Type: Application
    Filed: October 3, 2012
    Publication date: October 22, 2015
    Inventors: Kazuki Okuno, Kengo Goto, Koutarou Kimura, Hajime Ota, Junichi Nishimura, Akihisa Hosoe
  • Patent number: 9123961
    Abstract: Provided are a three-dimensional net-like aluminum porous body in which the diameter of cells in the porous body is uneven in the thickness direction of the porous body; a current collector and an electrode each using the aluminum porous body; and methods for producing these members. The porous body is a three-dimensional net-like aluminum porous body in a sheet form, for a current collector, in which the diameter of cells in the porous body is uneven in the thickness direction of the porous body. When a cross section in the thickness direction of the three-dimensional net-like aluminum porous body is divided into three regions of a region 1, a region 2 and a region 3 in this order, the average cell diameter of the regions 1 and 3 is preferably different from the cell diameter of the region 2.
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: September 1, 2015
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Nobuhiro Ota, Akihisa Hosoe, Masatoshi Majima, Koji Nitta, Hajime Ota, Kazuki Okuno, Koutaro Kimura, Kengo Goto, Junichi Nishimura
  • Publication number: 20150162142
    Abstract: A reed switch 10 includes a cylindrical glass tube 30 and a plurality of reeds 20 fixed to the glass tube 30 in a state where an end side including a contact point portion 22 of each of the reeds 20 is inserted in the glass tube 30. The reeds 20 are each produced by forming, by plastic working, a contact point portion 22 on an end side of a wire for a reed switch. The wire for a reed switch is composed of an iron-group alloy containing, by percent by mass, 1% or more and 10% or less of Fe, 10% or more and 35% or less of Ni, and the balance being Co and impurities and having a cubic crystal structure. The wire has a Curie temperature of 900° C. or higher and a wire diameter of 1 mm or less. The wire is composed of a ternary alloy having a particular composition. Therefore, the wire has a high Curie temperature, a low resistance, and a particular structure and thus has good workability.
    Type: Application
    Filed: July 9, 2013
    Publication date: June 11, 2015
    Inventors: Hajime Ota, Taichiro Nishikawa, Kazuo Yamazaki, Takeshi Tokuda, Norimasa Kawano
  • Patent number: 8993064
    Abstract: Provided are a substrate for a superconducting compound and a method for manufacturing the substrate which can realize the excellent adhesive strength simultaneously with high orientation of copper. An absorbed material on a surface of a copper foil to which rolling is applied at a draft of 90% or more is removed by applying sputter etching to the surface of the copper foil, sputter etching is applied to a nonmagnetic metal sheet, the copper foil and the metal sheet are bonded to each other by applying a pressure to the copper foil and the metal sheet using reduction rolls, crystals of the copper in the copper foil are oriented by heating a laminated body formed by such bonding, copper is diffused into the metal sheet by heating with a copper diffusion distance of 10 nm or more, and a protective layer is laminated to a surface of the copper foil of the laminated body.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: March 31, 2015
    Assignees: Toyo Kohan Co., Ltd., Sumitomo Electric Industries, Ltd.
    Inventors: Hironao Okayama, Kouji Nanbu, Akira Kaneko, Hajime Ota, Kotaro Ohki, Takashi Yamaguchi, Kazuhiko Hayashi, Kazuya Ohmatsu
  • Publication number: 20150017729
    Abstract: An oxide film is formed on the surface of a sample made from a metal material by holding the above-described sample at a temperature of 800° C. or higher and 1,100° C. or lower in an oxygen-containing atmosphere, and the sample provided with the oxide film is immersed in a corrosive solution containing an acid and NaCl for a predetermined time. After immersion, the corrosion state (degree of denseness of oxide film, cracking state, and the like) of the sample is evaluated. The corrosion resistance of the sample can be evaluated appropriately and conveniently in a short period of time by causing accelerated corrosion in an environment simulating the actual environment of an internal combustion engine.
    Type: Application
    Filed: December 27, 2012
    Publication date: January 15, 2015
    Inventors: Hajime Ota, Taichiro Nishikawa, Masao Sakuta, Kazuo Yamazaki, Takeshi Tokuda, Shin Tomita, Yoshiyuki Takaki
  • Publication number: 20140370258
    Abstract: An electrode material contains, on a mass percent basis, Al: 0.005% to 0.2%, Si: 0.2% to 1.6%, Cr: 0.05% to 1.0%, Ti: 0.05% to 0.5%, and Y: 0.2% to 1.0%. The remainder are Ni and inevitable impurities. The Si/Cr mass ratio is 1 or more. Because of the inclusion of specific amounts of Al, Si, Cr, and Y and the Si content higher than the Al content, the electrode material has an oxidation inhibiting effect. The inclusion of the specific amount of Ti can reduce the occurrence of expansion and cracking of the oxide film. Because of the inclusion of the specific amount of Y, the oxide film can maintain the microstructure even at high temperatures and have high resistance to high-temperature oxidation. Having a Si/Cr ratio of 1 or more, the oxide film has improved corrosion resistance and is resistant to corrosion by corrosive liquids.
    Type: Application
    Filed: December 27, 2012
    Publication date: December 18, 2014
    Inventors: Hajime Ota, Taichiro Nishikawa, Masao Sakuta, Kazuo Yamazaki, Takeshi Tokuda, Shin Tomita, Yoshiyuki Takaki
  • Patent number: 8913368
    Abstract: A three-dimensional network aluminum porous body in which the amount of aluminum forming a skeleton of the three-dimensional network aluminum porous body is uneven in the thickness direction, and a current collector and an electrode each using the aluminum porous body, and a manufacturing method thereof. In such a sheet-shaped three-dimensional network aluminum porous body for a current collector, the amount of aluminum forming a skeleton of the three-dimensional network aluminum porous body is uneven in the thickness direction. For example, in the case where a cross section in the thickness direction of the three-dimensional network aluminum porous body is divided into three regions of a region 1, a region 2 and a region 3 in this order, each region is configured so that the average of the amounts of aluminum in the region 1 and the region 3 differs from the amount of aluminum in the region 2.
    Type: Grant
    Filed: May 30, 2012
    Date of Patent: December 16, 2014
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Toyama Co., Ltd.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Hideaki Sakaida, Junichi Nishimura
  • Patent number: 8912126
    Abstract: A substrate of the present invention includes a copper layer, an alloy layer containing copper and nickel, formed on the copper layer, a nickel layer formed on the alloy layer, and an intermediate layer formed on the nickel layer. The concentration of nickel in the alloy layer at the interface between the alloy layer and the nickel layer is greater than the concentration of nickel in the alloy layer at the interface between the alloy layer and the copper layer. According to the present invention, there can be provided a substrate that allows the AC loss of a superconducting wire to be reduced, a method of producing a substrate, a superconducting wire, and a method of producing a superconducting wire.
    Type: Grant
    Filed: July 7, 2010
    Date of Patent: December 16, 2014
    Assignees: Sumitomo Electric Industries, Ltd., Toyo Kohan Co., Ltd.
    Inventors: Takashi Yamaguchi, Masaya Konishi, Hajime Ota
  • Publication number: 20140342917
    Abstract: A method for manufacturing a superconducting wire includes the following steps. A laminate metal having a first metal layer and a Ni layer formed on the first metal layer is prepared. An intermediate layer (20) is formed on the Ni layer of the laminate metal. A superconducting layer (30) is formed on the intermediate layer (20). By subjecting the laminate metal to a heat treatment after at least either of the step of forming a intermediate layer (20) and the step of forming a superconducting layer (30), a nonmagnetic Ni alloy layer (12) is formed from the laminate metal.
    Type: Application
    Filed: August 5, 2014
    Publication date: November 20, 2014
    Inventor: Hajime Ota
  • Patent number: 8865627
    Abstract: A method for manufacturing a superconducting wire includes the following steps. A laminate metal having a first metal layer and a Ni layer formed on the first metal layer is prepared. An intermediate layer (20) is formed on the Ni layer of the laminate metal. A superconducting layer (30) is formed on the intermediate layer (20). By subjecting the laminate metal to a heat treatment after at least either of the step of forming a intermediate layer (20) and the step of forming a superconducting layer (30), a nonmagnetic Ni alloy layer (12) is formed from the laminate metal.
    Type: Grant
    Filed: November 27, 2013
    Date of Patent: October 21, 2014
    Assignees: Sumitomo Electric Industries, Ltd., Toyo Kohan Co., Ltd.
    Inventor: Hajime Ota
  • Publication number: 20140287928
    Abstract: A method for manufacturing a superconducting wire includes the following steps. A laminate metal having a first metal layer and a Ni layer formed on the first metal layer is prepared. An intermediate layer (20) is formed on the Ni layer of the laminate metal. A superconducting layer (30) is formed on the intermediate layer (20). By subjecting the laminate metal to a heat treatment after at least either of the step of forming a intermediate layer (20) and the step of forming a superconducting layer (30), a nonmagnetic Ni alloy layer (12) is formed from the laminate metal.
    Type: Application
    Filed: November 27, 2013
    Publication date: September 25, 2014
    Applicants: TOYO KOHAN CO., LTD., Sumitomo Electric Industries, Ltd.
    Inventor: Hajime Ota
  • Patent number: 8815777
    Abstract: A metal laminated substrate for an oxide superconducting wire is produced by removing, in a state where a copper foil to which rolling is applied at a draft of 90% or more is held at a temperature below a recrystallization temperature, an absorbed material on a surface of the copper foil by applying sputter etching to the surface of the copper foil; removing an absorbed material on a surface of a nonmagnetic metal sheet by applying sputter etching to the surface of the nonmagnetic metal sheet; bonding the copper foil and the metal sheet to each other by reduction rolls at an applied pressure of 300 MPa to 1500 MPa; orienting crystals of the copper by heating a laminated body obtained by bonding at a crystal orientation temperature of copper or above; and forming a protective layer on a copper-side surface of the laminated body by coating.
    Type: Grant
    Filed: July 8, 2010
    Date of Patent: August 26, 2014
    Assignees: Toyo Kohan Co., Ltd., Sumitomo Electric Industries, Ltd.
    Inventors: Hironao Okayama, Teppei Kurokawa, Kouji Nanbu, Yoshihiko Isobe, Takashi Koshiro, Akira Kaneko, Hajime Ota, Kotaro Ohki, Takashi Yamaguchi, Kazuya Ohmastu