Abstract: An armor system pellet is provided. The pellet includes a pellet body attached to four projections for interlocking adjacent pellets when arranged in an array. The pellet is configured such that the width of a first pair of co-linear projections is less than a width of a second pair of co-linear projections.

Abstract: An armor system pellet and an array and armor composed therefrom are provided. The pellet includes a pellet body and a plurality of projections for interlocking adjacent pellets when arranged in an array. The projections are configured for maximizing a contact area between adjacent pellets without substantially restricting independent movement of each of the pellets.

Abstract: An armor system pellet is provided. The pellet includes a pellet body attached to four projections for interlocking adjacent pellets when arranged in an array. The pellet is configured such that the width of a first pair of co-linear projections is less than a width of a second pair of co-linear projections.

Abstract: An armor uses optimally shaped ceramic cross-pellets and a matrix for containing the cross-pellets. The armor comprises front and back plates and an array of interlocking ceramic cross-pellets of repeating shape between front and back plates. Each cross-pellet may have a horizontal cross-section in the shape of a cross and comprises a center and four fingers projecting therefrom. Each cross-pellet in a non-peripheral portion of the array may be supported by fingers of other cross-pellets which may include two fingers from each of four other cross-pellets. The result is lightweight, composite hybrid structure. The dense, hard armor has good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles. Valley spaced is minimized. A polymer resin may be situated in spaces between the ceramic cross-pellets and between the array and at least one of the back plate and front plate.

Abstract: An armor system pellet and an array and armor composed therefrom are provided. The pellet includes a pellet body and a plurality of projections for interlocking adjacent pellets when arranged in an array. The projections are configured for maximizing a contact area between adjacent pellets without substantially restricting independent movement of each of the pellets.

Abstract: An armor uses optimally shaped ceramic cross-pellets and a matrix for containing the cross-pellets. The armor comprises front and back plates and an array of interlocking ceramic cross-pellets of repeating shape between front and back plates. Each cross-pellet may have a horizontal cross-section in the shape of a cross and comprises a center and four fingers projecting therefrom. Each cross-pellet in a non-peripheral portion of the array may be supported by fingers of other cross-pellets which may include two fingers from each of four other cross-pellets. The result is lightweight, composite hybrid structure. The dense, hard armor has good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles. Valley spaced is minimized. A polymer resin may be situated in spaces between the ceramic cross-pellets and between the array and at least one of the back plate and front plate.

Abstract: A method for forming a ballistic-impact armor structure Improved composite armor designs use optimally shaped ceramic cross-pellets and a web system for patterning the cross-pellets, improving manufacturability, and providing additional structural reinforcement. The result is lightweight, composite hybrid structures A dense, hard body having good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles.

Abstract: An armor uses optimally shaped ceramic cross-pellets and a matrix for containing the cross-pellets. The armor comprises front and back plates and an array of interlocking ceramic cross-pellets of repeating shape between front and back plates. Each cross-pellet may have a horizontal cross-section in the shape of a cross and comprises a center and four fingers projecting therefrom. Each cross-pellet in a non-peripheral portion of the array may be supported by fingers of other cross-pellets which may include two fingers from each of four other cross-pellets. The result is lightweight, composite hybrid structure. The dense, hard armor has good fracture toughness, hardness and a high capacity to absorb impacts for ballistic protection particularly suited to tactical ground vehicles. Valley spaced is minimized. A polymer resin may be situated in spaces between the ceramic cross-pellets and between the array and at least one of the back plate and front plate.