Abstract: A cryogenic vaporization system and method are provided. A first heat exchanger heats a liquid cryogen via indirect heat exchange to output a cryogenic vapor at a first temperature. A second heat exchanger receives the cryogenic vapor at the first temperature. The second heat exchanger heats the cryogenic vapor via indirect heat exchange to a second temperature. The cryogenic vapor at the second temperature is recirculated to the first heat exchanger to heat the liquid cryogen and cool the recirculated cryogenic vapor to a third temperature. A third heat exchanger receives the cryogenic vapor at the third temperature. The third heat exchanger heats the cryogenic vapor to a fourth temperature. The third heat exchanger outputs the cryogenic vapor at the fourth temperature.

Abstract: A vaporization system and control method are provided. Liquid cryogen is provided to first ambient air vaporizer (AAV) units. When an output superheated vapor temperature is less than a threshold, the liquid cryogen is provided to second AAV units. When greater than or equal to the threshold, it is determined whether the second AAV units are defrosted. When defrosted, the liquid cryogen is provided to the second AAV units. When not defrosted, it is determined whether ice has formed on the first AAV units. When not formed, it is again determined whether the superheated vapor temperature is less than the threshold. When formed, it is determined whether a current ambient condition is favorable to defrosting the second AAV units. When not favorable, the liquid cryogen is provided to the second bank of AAV units. When favorable, it is again determined whether the superheated vapor temperature is less than the threshold.

Abstract: A cryogenic vaporization system and a method for controlling the system are provided. The system includes a first vaporizer arrangement and a second vaporizer arrangement configured for receiving a liquid cryogen and outputting a superheated vapor. The second vaporizer arrangement is connected in parallel with the first vaporizer arrangement, and includes one or more banks of ambient air vaporizer (AAV) units or loose fill media with a high heat capacity. The second vaporizer arrangement has a different configuration than that of the first vaporizer arrangement. The system further includes at least one control valve controlling provision of the liquid cryogen to at least one of the first vaporizer arrangement and the second vaporizer arrangement.

Abstract: Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

Abstract: Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

Abstract: Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

Abstract: A cryogenic vaporization system and method are provided. A first heat exchanger heats a liquid cryogen via indirect heat exchange to output a cryogenic vapor at a first temperature. A second heat exchanger receives the cryogenic vapor at the first temperature. The second heat exchanger heats the cryogenic vapor via indirect heat exchange to a second temperature. The cryogenic vapor at the second temperature is recirculated to the first heat exchanger to heat the liquid cryogen and cool the recirculated cryogenic vapor to a third temperature. A third heat exchanger receives the cryogenic vapor at the third temperature. The third heat exchanger heats the cryogenic vapor to a fourth temperature. The third heat exchanger outputs the cryogenic vapor at the fourth temperature.

Abstract: A cryogenic vaporization system and a method for controlling the system are provided. The system includes a first vaporizer arrangement and a second vaporizer arrangement configured for receiving a liquid cryogen and outputting a superheated vapor. The second vaporizer arrangement is connected in parallel with the first vaporizer arrangement, and includes one or more banks of ambient air vaporizer (AAV) units or loose fill media with a high heat capacity. The second vaporizer arrangement has a different configuration than that of the first vaporizer arrangement. The system further includes at least one control valve controlling provision of the liquid cryogen to at least one of the first vaporizer arrangement and the second vaporizer arrangement.

Abstract: A vaporization system and control method are provided. Liquid cryogen is provided to first ambient air vaporizer (AAV) units. When an output superheated vapor temperature is less than a threshold, the liquid cryogen is provided to second AAV units. When greater than or equal to the threshold, it is determined whether the second AAV units are defrosted. When defrosted, the liquid cryogen is provided to the second AAV units. When not defrosted, it is determined whether ice has formed on the first AAV units. When not formed, it is again determined whether the superheated vapor temperature is less than the threshold. When formed, it is determined whether a current ambient condition is favorable to defrosting the second AAV units. When not favorable, the liquid cryogen is provided to the second bank of AAV units. When favorable, it is again determined whether the superheated vapor temperature is less than the threshold.

Abstract: Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

Abstract: A cryogenic air separation unit that provides flexibility in the production of liquid products is disclosed. The present cryogenic air separation unit and associated operating methods involves the use of a dual nozzle arrangement for the main heat exchanger that allows a turbine air stream draw from the main heat exchanger at different temperatures to provide refrigeration to the cryogenic air separation unit which, in turn, enables different production modes for the various liquid products.

Abstract: A system and method for neon recovery in a double column or triple column air separation unit is provided. The neon recovery system comprises a non-condensable stripping column configured to produce a liquid nitrogen-rich liquid column bottoms and a non-condensable gas containing overhead and one or more condensing units arranged to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. In addition, there is minimal liquid nitrogen consumption and since much of the liquid nitrogen is recycled back to the lower pressure column of the air separation unit, there is minimal impact on the recovery of other products from the air separation unit.

Abstract: A system and method for recovery of rare gases such as neon, helium, xenon, and krypton in an air separation unit is provided. The rare gas recovery system comprises a non-condensable stripping column linked in a heat transfer relationship with a xenon-krypton column via an auxiliary condenser-reboiler. The non-condensable stripping column produces a rare gas containing overhead that is directed to the auxiliary condenser-reboiler where most of the neon is captured in a non-condensable vent stream that is further processed to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. The xenon-krypton column further receives two streams of liquid oxygen from the lower pressure column and the rare gas containing overhead from the non-condensable stripping column and produces a crude xenon and krypton liquid stream and an oxygen-rich overhead.

Abstract: A system and method for neon recovery in a double column or triple column air separation unit is provided. The neon recovery system comprises a non-condensable stripping column configured to produce a liquid nitrogen-rich liquid column bottoms and a non-condensable gas containing overhead and one or more condensing units arranged to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. In addition, there is minimal liquid nitrogen consumption and since much of the liquid nitrogen is recycled back to the lower pressure column of the air separation unit, there is minimal impact on the recovery of other products from the air separation unit.

Abstract: A system and method for recovery of rare gases such as neon, helium, xenon, and krypton in an air separation unit is provided. The rare gas recovery system comprises a non-condensable stripping column linked in a heat transfer relationship with a xenon-krypton column via an auxiliary condenser-reboiler. The non-condensable stripping column produces a rare gas containing overhead that is directed to the auxiliary condenser-reboiler where most of the neon is captured in a non-condensable vent stream that is further processed to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. The xenon-krypton column further receives two streams of liquid oxygen from the lower pressure column and the rare gas containing overhead from the non-condensable stripping column and produces a crude xenon and krypton liquid stream and an oxygen-rich overhead.

Abstract: A system and method for the concurrent condensation of a nitrogen-rich vapor and vaporization of an oxygen-rich liquid in a distillation column based air separation unit is provided. The disclosed system includes a condenser-reboiler heat exchanger located between a lower pressure column and a higher pressure column and configured to condense a nitrogen-rich vapor from the higher pressure column and partially vaporize an oxygen-rich liquid from the lower pressure column. Within the condenser-reboiler heat exchanger, the nitrogen-rich vapor flows in an upward direction such that any non-condensables present in the nitrogen-rich vapor will accumulate proximate the upper portion or top of the condenser-reboiler modules where they can be easily removed through venting by means of a venting apparatus having a plurality of perforated tubes.

Abstract: A system and method for the concurrent condensation of a nitrogen-rich vapor and vaporization of an oxygen-rich liquid in a distillation column based air separation unit is provided. The disclosed system includes a condenser-reboiler heat exchanger located between a lower pressure column and a higher pressure column and configured to condense a nitrogen-rich vapor from the higher pressure column and partially vaporize an oxygen-rich liquid from the lower pressure column. Within the condenser-reboiler heat exchanger, the nitrogen-rich vapor flows in an upward direction such that any non-condensables present in the nitrogen-rich vapor will accumulate proximate the upper portion or top of the condenser-reboiler modules where they can be easily removed through venting by means of a venting apparatus having a plurality of perforated tubes.

Abstract: A system and method for the concurrent condensation of a nitrogen-rich vapor and vaporization of an oxygen-rich liquid in a distillation column based air separation unit is provided. The disclosed system includes a condenser-reboiler heat exchanger located between a lower pressure column and a higher pressure column and configured to condense a nitrogen-rich vapor from the higher pressure column and partially vaporize an oxygen-rich liquid from the lower pressure column. Within the condenser-reboiler heat exchanger, the nitrogen-rich vapor flows in an upward direction such that any non-condensables present in the nitrogen-rich vapor will accumulate proximate the upper portion or top of the condenser-reboiler modules where they can be easily removed through venting by means of a venting apparatus having a plurality of perforated tubes.

Abstract: A system and method for the concurrent condensation of a nitrogen-rich vapor and vaporization of an oxygen-rich liquid in a distillation column based air separation unit is provided. The disclosed system includes a condenser-reboiler heat exchanger located between a lower pressure column and a higher pressure column and configured to condense a nitrogen-rich vapor from the higher pressure column and partially vaporize an oxygen-rich liquid from the lower pressure column. Within the condenser-reboiler heat exchanger, the nitrogen-rich vapor flows in an upward direction such that any non-condensables present in the nitrogen-rich vapor will accumulate proximate the upper portion or top of the condenser-reboiler modules where they can be easily removed through venting by means of a venting apparatus having a plurality of perforated tubes.

Abstract: A system and method for the concurrent condensation of a nitrogen-rich vapor and vaporization of an oxygen-rich liquid in a distillation column based air separation unit is provided. The disclosed system includes a condenser-reboiler heat exchanger located between a lower pressure column and a higher pressure column and configured to condense a nitrogen-rich vapor from the higher pressure column and partially vaporize an oxygen-rich liquid from the lower pressure column. Within the condenser-reboiler heat exchanger, the nitrogen-rich vapor flows in an upward direction such that any non-condensables present in the nitrogen-rich vapor will accumulate proximate the upper portion or top of the condenser-reboiler modules where they can be easily removed through venting by means of a venting apparatus having a plurality of perforated tubes.